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Sub Panel wiring questions...

OP
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...

Yes, the main breaker panel will come with a green screw that may or may not be installed. Take it out and throw it away.
See attached photo below. Found the green-ish screw on the top of the buss. It appears that the contractor terminated both the ground wires and the neutral wires for every circuit on the same buss. And, my furnace requires ground and neutral to be bonded.

Am I correct in thinking that I shouldn't remove the green screw in this case?

PXL_20250307_202419364.jpg
 
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PCustoms

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Found the green-ish screw on the top of the buss (attached photo). It appears that the contractor terminated both the ground wires and the neutral wires for every circuit on the same buss. And, my furnace requires ground and neutral to be bonded.

Am I correct in thinking that I shouldn't remove the green screw in this case?

Which panel did you find this in?
 

sparky 1971

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See attached photo below. Found the green-ish screw on the top of the buss. It appears that the contractor terminated both the ground wires and the neutral wires for every circuit on the same buss. And, my furnace requires ground and neutral to be bonded.

Am I correct in thinking that I shouldn't remove the green screw in this case?

PXL_20250307_202419364.jpg
Leave that one alone. They are to be bonded at the first point of overcurrent protection, so unless you have a main breaker outside, that the way it's supposed to be. The neutral and ground aren't to be bonded at any other point downstream. But you will be correct if you get rid of that screw in the sub panel, which I was informed is officially referred to as a feeder panel in my code update class earlier this week
 
OP
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I found some good prices on 1AWG, 2AWG and 6AWG, all black. Is it still OK to mark my ground (6awg) with green tape on the terminations? Obviously I'll know which is the ground by size.

I found green 6awg XHHW in 50' lengths but I need just a bit more length and I don't want to take a chance being short. Conduit going in soon so I will know for sure after install.
 

sparky 1971

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I found some good prices on 1AWG, 2AWG and 6AWG, all black. Is it still OK to mark my ground (6awg) with green tape on the terminations? Obviously I'll know which is the ground by size.

I found green 6awg XHHW in 50' lengths but I need just a bit more length and I don't want to take a chance being short. Conduit going in soon so I will know for sure after install.
I've been known to throw a few wraps of green, white, or gray tape around a #6 in the past but unfortunately, you aren't supposed to mark anything smaller than a #4.
 

PCustoms

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I found some good prices on 1AWG, 2AWG and 6AWG, all black. Is it still OK to mark my ground (6awg) with green tape on the terminations? Obviously I'll know which is the ground by size.

I found green 6awg XHHW in 50' lengths but I need just a bit more length and I don't want to take a chance being short. Conduit going in soon so I will know for sure after install.
Nope, can't mark #6 and smaller
 
OP
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Nope, can't mark #6 and smaller
Thanks...

Previously you mentioned that I can pull these four wires in 1 1/4" PVC as long as it's not a pita run. Looking at a pulling el just outside the home, then through a long sweep elbow, through straight 40' horizontal to another long sweep elbow (in the monolithic slab) and then straight into the sub panel. Is that a pita?
 

PCustoms

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Thanks...

Previously you mentioned that I can pull these four wires in 1 1/4" PVC as long as it's not a pita run. Looking at a pulling el just outside the home, then through a long sweep elbow, through straight 40' horizontal to another long sweep elbow (in the monolithic slab) and then straight into the sub panel. Is that a pita?
I think someone else mentioned that.

If not too much cost difference ID probably just use 1 1/2 conduit, though your run sounds easy.
 

mike93lx

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Thanks...

Previously you mentioned that I can pull these four wires in 1 1/4" PVC as long as it's not a pita run. Looking at a pulling el just outside the home, then through a long sweep elbow, through straight 40' horizontal to another long sweep elbow (in the monolithic slab) and then straight into the sub panel. Is that a pita?
No, that's about as easy as it gets.

Have all the bell ends pointing in the same direction and pull into them
 

sparky 1971

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Thanks...

Previously you mentioned that I can pull these four wires in 1 1/4" PVC as long as it's not a pita run. Looking at a pulling el just outside the home, then through a long sweep elbow, through straight 40' horizontal to another long sweep elbow (in the monolithic slab) and then straight into the sub panel. Is that a pita?
That won't be an issue. Tie part of a plastic Walmart type bag to a string and using a Shop Vac, **** it through the conduit. Use the string to pull an at least 1/4 rope through the pipe and pull the wire with the rope. Don't use the string to pull the wire, when it gets under tension, it will dig in the sweeps. To make the pulling head on the wire, strip about a foot of insulation off the end of the conductors, then cut about 1/2 of the strands off, run the strands through a loop in the rope, fold them over while making sure the bare conductor doesn't get back to the insulation (the whole point of it is to make the head small), tape it up real good with duct tape so nothing comes apart and pull while someone feeds it into the LB. You could use lube if you want, I wouldn't because of the mess it's going to make.
 

Torque&Recoil

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A 5/8" rod fits right inside the chuck of a sdsmax demo hammer. So much nicer than a sledgehammer and you can get cheap ones online now, or rent one
... and that will get you 3' into the ground where I live. I drove 4 rods in the past month, and the SDSmax basically just got 'em started. One of them, only 2-1/2 feet into the ground with the SDS max.
 
OP
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As far as conduit depth... I was told by an electrician and my solar installer that the top of the conduit must be 18" below grade, so, they say dig 24" deep. 24" is just a common sense depth to make sure any inspection is passed (though I won't have inspections on mine).
 
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OP
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Wire color?

Can I use 1 AWG XHHW - Gray color, 2 AWG XHHW - Blue color and 6 AWG XHHW Green in PVC conduit to my garage sub panel?

I tried wireandcableyourway.com (as someone suggested here) for Black/Black and Green, however, their prices are 30% more than cityelectricsupply.com which ships free with >$40 order.
 

mike93lx

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Wire color?

Can I use 1 AWG XHHW - Gray color, 2 AWG XHHW - Blue color and 6 AWG XHHW Green in PVC conduit to my garage sub panel?

I tried wireandcableyourway.com (as someone suggested here) for Black/Black and Green, however, their prices are 30% more than cityelectricsupply.com which ships free with >$40 order.
4 and larger can be reidentified with tape. So that combo of colors should be fine AFAIK, but personally, I'd stick with convention unless it's prohibitively expensive
 

PCustoms

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Wire color?

Can I use 1 AWG XHHW - Gray color, 2 AWG XHHW - Blue color and 6 AWG XHHW Green in PVC conduit to my garage sub panel?

I tried wireandcableyourway.com (as someone suggested here) for Black/Black and Green, however, their prices are 30% more than cityelectricsupply.com which ships free with >$40 order.
I'm seeing the following costs:

wire&cable / city electric

#1 $0.55/$0.53
#2 $0.40/$0.85
#6 $0.30/$0.25

Not sure there's a savings there. Personally I'd get both #1 wires black and #2 black as well, as you can tell what it is and phase tape it easily enough.

Wire and cable typically has some sort of coupon or sale.

Have you tried a local supply house?
 

sparky 1971

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Wire color?

Can I use 1 AWG XHHW - Gray color, 2 AWG XHHW - Blue color and 6 AWG XHHW Green in PVC conduit to my garage sub panel?

I tried wireandcableyourway.com (as someone suggested here) for Black/Black and Green, however, their prices are 30% more than cityelectricsupply.com which ships free with >$40 order.
It's a rinky dink way of doing it, but yes. The two grays would have to get marked with a hot color and the blue with a neutral color.
 
OP
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Thanks guys. Agreed. I'm suffering from too much time on my hands and overthinking this project Days are getting longer and soon I'll be sloshing around in the mud.

I appreciate the help.
 
OP
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I'd like to put in two "drop" receptacles.

What I mean is a 20a rec. on the ceiling above my table saw and router table with a drop cord (12awg SO ext cord) and another for hand tools above my work bench and assembly table. Again with a rec. with a drop cord (12awg SO ext cord). Trying to get away from my basement shop situation where I have power cords across the floor. EMT will likely get in my way. Again, I can do whatever I want; no inspection here. But I want to do what is safe.

Any other methods you might suggest short of putting power/receptacles mounted in the concrete floor?

Thanks
 

mike93lx

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I'd like to put in two "drop" receptacles.

What I mean is a 20a rec. on the ceiling above my table saw and router table with a drop cord (12awg SO ext cord) and another for hand tools above my work bench and assembly table. Again with a rec. with a drop cord (12awg SO ext cord). Trying to get away from my basement shop situation where I have power cords across the floor. EMT will likely get in my way. Again, I can do whatever I want; no inspection here. But I want to do what is safe.

Any other methods you might suggest short of putting power/receptacles mounted in the concrete floor?

Thanks

Maybe with foam tiles around the workbenches/table saw to make it more comfortable?
 

dave*99

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I'd like to put in two "drop" receptacles.

What I mean is a 20a rec. on the ceiling above my table saw and router table with a drop cord (12awg SO ext cord) and another for hand tools above my work bench and assembly table. Again with a rec. with a drop cord (12awg SO ext cord). Trying to get away from my basement shop situation where I have power cords across the floor. EMT will likely get in my way. Again, I can do whatever I want; no inspection here. But I want to do what is safe.

Any other methods you might suggest short of putting power/receptacles mounted in the concrete floor?

Thanks
Perhaps a Kellems grip from the ceiling?

1741726401133.png
 

Model A Fan

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Could he use Mobile Home Feeder for his project? This is more-or-less a copy of my project I did (I used 90A breakers as I found a better deal on them on eBay).

I have a main breaker powering an outdoor irrigation pump at 200A service. I fed the Mobile Home Feeder down through conduit until it ran horizontally where I did not use any conduit and then back up into a conduit elbow up the exterior wall of my barn and then through conduit along the rafter of the lean-to shed roof through the wall of my barn and then down an LB and short conduit into my sub-panel.

I used a Square D Homeline brand sub-panel with the 100A main (remember its only fed by a 90A breaker) and then I wired everything off that (three additional smaller panels that are 40A or less). I would use 2" conduit with these big wires. I used 1.5" as it was "code", but bigger would have been better in the long run. I had to pay for help pulling the Mobile Home Feeder because I couldn't get it on my own and that added $500 to the project when if I had used bigger conduit (marginally more expensive), I would have not needed the hired help and I'd have been further ahead on my overall savings.

I'll include the link if you'd like to see it. If you're using Mobile Home Feeder, it was $3.**/foot at Lowes, its stiff, and already color coded for hots, neutral, and ground.

Starts on page 3 with photos of my location, what I was working with, and my thought processes. I researched wiring/electrical for quite some time, asked a TON of questions here, and went slowly so I made sure I would be accurate and correct in my project. The invaluable help here saved me $4100 on that project alone.

You can drive grounding rods with a fence post driver if your ground is soft enough. If not, you can bury them horizontally away from your structure (I believe you need 6' between rods FYI).

 
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PCustoms

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Could he use Mobile Home Feeder for his project? This is more-or-less a copy of my project I did (I used 90A breakers as I found a better deal on them on eBay).

I have a main breaker powering an outdoor irrigation pump at 200A service. I fed the Mobile Home Feeder down through conduit until it ran horizontally where I did not use any conduit and then back up into a conduit elbow up the exterior wall of my barn and then through conduit along the rafter of the lean-to shed roof through the wall of my barn and then down an LB and short conduit into my sub-panel.

I used a Square D Homeline brand sub-panel with the 100A main (remember its only fed by a 90A breaker) and then I wired everything off that (three additional smaller panels that are 40A or less). I would use 2" conduit with these big wires. I used 1.5" as it was "code", but bigger would have been better in the long run. I had to pay for help pulling the Mobile Home Feeder because I couldn't get it on my own and that added $500 to the project when if I had used bigger conduit (marginally more expensive), I would have not needed the hired help and I'd have been further ahead on my overall savings.

I'll include the link if you'd like to see it. If you're using Mobile Home Feeder, it was $3.**/foot at Lowes, its stiff, and already color coded for hots, neutral, and ground.

Starts on page 3 with photos of my location, what I was working with, and my thought processes. I researched wiring/electrical for quite some time, asked a TON of questions here, and went slowly so I made sure I would be accurate and correct in my project. The invaluable help here saved me $4100 on that project alone.


Well I don't see a #1 MHF, so he'd have to drop down to #2 (which doesn't work as per OP he wants 100A, period) or step up to 2/0 at $2.47/ft.

Personally I would always run conduit, so no savings there.

The xhhw prices I listed in post #63 total $1.89/ft.
 
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Cruzan80

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Posts are listed in chronological order...:rolleyes:

Yes, I want the full 100a service to the garage, not 90a, not 70a.

Be glad it hasn't turned into a "We know you said 100A, but we know better than you, so you should really just run 90A with MHF, for your own good...".

Could he use Mobile Home Feeder for his project? This is more-or-less a copy of my project I did (I used 90A breakers as I found a better deal on them on eBay).
 

Model A Fan

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Well I don't see a #1 MHF, so he's drop down (which per OPnhe wants 100A, period) or step up to 2/0 at $2.47/ft.

Personally I would always run conduit, so no savings there.

The xhhw prices I listed in post #63 total $1.89/ft.
When I ran mine, I had conduit the whole way underground but ran into the problem that the Mobile Home Feeder was too stiff to make the curve into the conduit and then back up the other curve (too short of a distance for it to flex enough) so I had to cut the horizontal portion out for it to work.

I see Mobile Home Feeder is rated for 100A, is it not applicable here? I was just showing what I did that works and passed the inspection when I had to get that done (my county is ridiculous, you basically have to get inspections/permits to change fixtures or plumbing in your house).

I see MHF is $3.87 for 2-2-2-4 at Lowe's, or $2.05/foot at Wire Your Way.

Posts are listed in chronological order...:rolleyes:
I read the thread in multiple pieces so I missed those initial "HAS to be 100A, no 90A"...
 
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PCustoms

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When I ran mine, I had conduit the whole way underground but ran into the problem that the Mobile Home Feeder was too stiff to make the curve into the conduit and then back up the other curve (too short of a distance for it to flex enough) so I had to cut the horizontal portion out for it to work.

I see Mobile Home Feeder is rated for 100A, is it not applicable here? I was just showing what I did that works and passed the inspection when I had to get that done (my county is ridiculous, you basically have to get inspections/permits to change fixtures or plumbing in your house).

I see MHF is $3.87 for 2-2-2-4 at Lowe's, or $2.05/foot at Wire Your Way.

I don't believe 2-2-2-4 is rated at 100A for the OP application
 

sparky 1971

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I see Mobile Home Feeder is rated for 100A, is it not applicable here? I was just showing what I did that works and passed the inspection when I had to get that done (my county is ridiculous, you basically have to get inspections/permits to change fixtures or plumbing in your house).

I see MHF is $3.87 for 2-2-2-4 at Lowe's, or $2.05/foot at Wire Your Way.
#2 AL is listed for a 100 amp service, but only 90 amps as a feeder. Makes perfect sense, doesn't it?
 
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mm08822

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Could he use Mobile Home Feeder for his project? This is more-or-less a copy of my project I did (I used 90A breakers as I found a better deal on them on eBay).

I have a main breaker powering an outdoor irrigation pump at 200A service. I fed the Mobile Home Feeder down through conduit until it ran horizontally where I did not use any conduit and then back up into a conduit elbow up the exterior wall of my barn and then through conduit along the rafter of the lean-to shed roof through the wall of my barn and then down an LB and short conduit into my sub-panel.

I used a Square D Homeline brand sub-panel with the 100A main (remember its only fed by a 90A breaker) and then I wired everything off that (three additional smaller panels that are 40A or less). I would use 2" conduit with these big wires. I used 1.5" as it was "code", but bigger would have been better in the long run. I had to pay for help pulling the Mobile Home Feeder because I couldn't get it on my own and that added $500 to the project when if I had used bigger conduit (marginally more expensive), I would have not needed the hired help and I'd have been further ahead on my overall savings.

I'll include the link if you'd like to see it. If you're using Mobile Home Feeder, it was $3.**/foot at Lowes, its stiff, and already color coded for hots, neutral, and ground.

Starts on page 3 with photos of my location, what I was working with, and my thought processes. I researched wiring/electrical for quite some time, asked a TON of questions here, and went slowly so I made sure I would be accurate and correct in my project. The invaluable help here saved me $4100 on that project alone.

You can drive grounding rods with a fence post driver if your ground is soft enough. If not, you can bury them horizontally away from your structure (I believe you need 6' between rods FYI).

1.5" would have been fine if you ran individual xhhw conductors and used a little bit of lubricant.

You also had 4 90's in the run. I would have made one an LB.
 
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