To avoid these ads, REGISTER NOW!

The Concrete Underground

mrpizza

Well-known member
Joined
Nov 1, 2011
Messages
2,935
Location
IL
I read this thing straight through over two days, and all I can say is WOW! That is some nice house!

Hope all is well, and shoot us an update when you can!
 
To avoid these ads, REGISTER NOW!

J-man67

Well-known member
Joined
Aug 10, 2012
Messages
218
Location
Delaware
Take your time man....we are all here to live vicariously through you! Stand up job to this point...good work man. Be proud.
 

big_dan

Well-known member
Joined
Dec 6, 2014
Messages
59
Location
Tennessee
Wow. Just discovered this site a little while back and just discovered this thread yesterday - I am amazed! Outstanding work! I worked as a field super for a GC for quite a few years and have dealt with my share of structural concrete and I am quite comfortable stating that the attention to detail, especially with the architectural concrete, is above and beyond the norm. I would've been ecstatic to have such a crew on my sites.

On a side note, the last project I had was a 28,000 square foot addition for a local First Baptist here in eastern TN. Full basement, main floor and second floor were all poured and I was somewhere around 700 yards in footings, basement walls, lightweight slabs and the elevator shaft. We were building downtown in Morristown, TN when a buck - yep, a buck - ran through town, jumped my site fence, took out a bunch of metal studs, then jumped down the elevator shaft. He ran laps for hours until I could get Wildlife Resources on site to help remove him. Quite the ruckus, definitely, and seeing all your concrete reminded me of that adventure!

Thought I'd share a pic anyway. Good choice on the EIFS, windows look great, and keep it up!

Dan
 

Attachments

  • BUCK.jpg
    BUCK.jpg
    65.5 KB · Views: 584

BeachBoy

Well-known member
Joined
Dec 28, 2010
Messages
540
hey another handrail idea...

ma_130314_22-630x907.jpg
 

quad

Active member
Joined
Dec 18, 2014
Messages
25
My first post on this forum. Hi guys!

This thread was wonderful! I read it over the holidays and spent two days going through it. It kept getting better and better. I was astonished when the scope of it all became clear and I resisted jumping to the last post to see the results.

The design is awesome and the views unbelievable!

I hope everything is going well with the OP and that he is able to wrap it up. It would be great to see updates continue if possible. I know it must be tough taking photos and documenting the project during construction - though it is surely also very valuable to the builder. Good luck with the project!
 

Edgemonton

Well-known member
Joined
Jul 30, 2013
Messages
47
WOW!

That took far too long to read (or not long enough as I am now sad that I am done reading it all..) but WOW!

Thank you for all the hard work documenting all the progress.

As someone else asked way back, I would be really curious as to how this house would do on a blower door test! Please post the results if you decide to do one.
 

Sham

Well-known member
Joined
Jan 29, 2013
Messages
76
Location
Antibes, France
As everyone here I'd love to hear from this fantastic project, but at this point I'm getting concerned about LLWillysfan...
Any news from him? Anyone in touch with the guy? I really hope he's doing fine, just too busy to spend time on this forum... :(
 

JbTech

Well-known member
Joined
Mar 16, 2013
Messages
216
Location
Blue Rock, Ohio
As everyone here I'd love to hear from this fantastic project, but at this point I'm getting concerned about LLWillysfan...
Any news from him? Anyone in touch with the guy? I really hope he's doing fine, just too busy to spend time on this forum... :(

I agree it's been a while, but sometimes life happens...

Hard to say. I wish him the best!

He hasn't been around lately, but I'm sure he'll chime in when he's ready.
Last Activity: 12-08-2014 11:31 AM
 

zedXmick

Member
Joined
Jan 19, 2015
Messages
10
Location
Wisconsin, U.S.A.
I joined this site to do research on garage floor options.....what an absoulte jem of a garage build thread this is. Took me three days to get to this point. Congratulations Doug on building your true dream home. :bow::bow::bow:

WOW!! :drool:
 
OP
C

ConCretin

Well-known member
Joined
Jan 20, 2011
Messages
3,378
Location
Central Maine
Well guys, I'm not sure what to say. I've obviously been absent for quite some time. I've checked in from time to time and sincerely appreciate all the comments. The reality is that you haven't missed much. Progress has been very slow for reasons I won't bore you with here.

For those of you hoping that after this time I'd dazzle you with an amazing update of our progress.........ummm, sorry. There just isn't a lot of progress to share and much of what we've done is pretty mundane.

Nevertheless, let me bring you up to speed on where we're at and try and share a few details you might be interested to see. If I recall correctly, I left off with the limestone floors going down. I hate to start off with a negative but we had a little problem with lippage;



We got our concrete floors pretty flat but not flat enough for 36" long limestone planks



You can really only see the problem when the sun is low and shining across the floor. Still I couldn't live with it so;



Yup, I took grinders to my brand new high dollar limestone floor. The floor is covered with Ram Board at the moment so I can't show you pictures of the finished product but it looks 100% better. I still have a little work to blend the color but I think it will look great.

So you might be wondering why I'm putting down floors before sheetrock. Well I'm also hanging doors and putting on baseboard before drywall. The reason is that we have a trim detail where the drywall is flush with the trim.

Here is the finished look;



The Guest Bedroom over the garage is further along than the rest of the house so I took these pictures up there. I've finally abandoned the camper and moved in up there. It's still a little like camping but a bit warmer.

Here's a wall up on the second floor that is in progress. You can see we've installed 1/2" thick poplar baseboard directly to the studs



Here's a closer shot showing some of the stuff we built into the wall including central vac



After we hung the drywall we glued on corner beads and 1/4" x 1/4" shadow bead tear away;



We used the same detail up the sides of the door flush door frames. More on the custom doors later



We used Durabond for the first coat on all the trim to improve adhesion and durability. Here's a shot of the Master Bedroom after sanding



And in primer;



You might have noticed the grilles. They are for a future geothermal powered HVAC system. I used a frameless grille that gets mudded flush



Here is the grille itself;



Let's see? What else? How about the shower valve rough in;



As with everything else in this castle, the shower is over-engineered. You can enter the shower from either side (his & hers) so we have two temp valves that can be set to the desired temp and left. You then have three on/off valves thst control the flow to one or all of a overhead rain head, a wall mounted hand sprayer or water fall head.

How about the Instant hot water heater that supplies the Guest Bedroom and Garage.



We've also installed the vanities. This is the beast in the Master Bedroom shower.



I'll get some better pics of this. Its a custom unit covered in rift cut oak with a stained called mink. It has some interesting features.

Finally, how about a shot from the Master Bedroom to remind me why I am doing this in the first place.



So to summarize where we're at;

Floors, doors and trim are done

Drywall is about 70%

We are painting right behind

We have installed the vanities and the kitchenette in the Guest Bedroom

They measured for counter tops yesterday

We hope to start installing the kitchen as soon as drywall and painting is done in the main space

We have most of our issues behind us and are finally picking up some momentum. I should have the whole thing done by the end of April. I'll do my best to keep you all up to speed as we finish this thing up. There should be some things that are a little more interesting than drywall.

Finally I'd just like to thank you all for your patience and in some cases concern that I'd met an untimely end. I especially appreciate all the PM's. Cheers everyone!
 
Last edited:

-Brent-

Well-known member
Joined
Dec 23, 2009
Messages
4,709
Location
Utah
Sweet. I flushed the "trim" tile on my bathroom floor and shower. There aren't too many people that have seen that before.

Glad to see you back.
 
To avoid these ads, REGISTER NOW!

GRN96WS6

Well-known member
Joined
Dec 23, 2012
Messages
2,192
Location
SOMD
That lippage is surprising, I know a lot of wood subfloor aren't flat and I wonder why you don't see that issue more.
 

slickgt1

Well-known member
Joined
Oct 11, 2010
Messages
1,674
Great to see you post again, we were getting worried.

I third that.

Grinding limestone. Should have went fairly quick at least. Installer should have addressed this prior to install. I would kick my guys *** if he did that. I doubt that it was the concrete fault.

And that snow shot, that view, damn man, so jealous.
 

mailpete

Well-known member
Joined
Dec 13, 2011
Messages
103
Location
minnesota
Your efforts are like artwork. So glad to see you back at it! Is it too soon to ask if there was a decision on the restraint for the floating stairway?
 

william.m.hamilton2

Well-known member
Joined
Apr 23, 2014
Messages
117
Location
lafayette, in
I finally got around to reading this thread, and over a course of a week- it was the only thing I read. I am super glad you are back online and sharing more progress on your wonderful home! Welcome back and thank you for taking the time to share with us.
 
OP
C

ConCretin

Well-known member
Joined
Jan 20, 2011
Messages
3,378
Location
Central Maine
Thanks for all the nice comments. I definitely missed all of you, my GJ friends. Between all the distractions and the lack of progress I just couldn't find the motivation to update the thread. When I finally got back on track I was surprised how long it had been.

I've regained my focus and am looking to get this thing finished up! I'd like to keep the duration close to 3 years at least. lol. I've replaced an uncooperative sub or two and have good people onboard. A lot will be happening in the coming weeks. I wouldn't feel right about finishing this journey without all of you. Thanks for your patience and encouragement.


That lippage is surprising, I know a lot of wood subfloor aren't flat and I wonder why you don't see that issue more.

If you think about it, getting a concrete floor as flat as plywood on engineered joists is pretty difficult.

The floors look fantastic until the sun hits them at a low angle. The fact that I face West and have floor to ceiling glass makes the problem worse. I suspect most homes don't have such demanding conditions.

There was really only one area of the house I couldn't live with. I'll probably do a little hand grinding here and there for lippage that bothers me.


Grinding limestone. Should have went fairly quick at least. Installer should have addressed this prior to install. I would kick my guys *** if he did that. I doubt that it was the concrete fault.

The grinding did go pretty quickly and the floor looks great.

There were some areas where the concrete contributed to the problem but there were also workmanship issues. The installer I hired, wrecked his back two days into the job and ended up in the hospital. His guys finished the job. They did their best but came up short in a few areas.


Is it too soon to ask if there was a decision on the restraint for the floating stairway?

The stair railings are the last major design decision I need to make. Restraint is definitely the intent. I'll keep you posted.


Once again, thanks for your comments and continuing interest. It's good to be back!
 
Last edited:

GRN96WS6

Well-known member
Joined
Dec 23, 2012
Messages
2,192
Location
SOMD
If you think about it, getting a concrete floor as flat as plywood on engineered joists is pretty difficult.

The floors look fantastic until the sun hits them at a low angle. The fact that I face West and have floor to ceiling glass makes the problem worse. I suspect most homes don't have such demanding conditions.

There was really only one area of the house I couldn't live with. I'll probably do a little hand grinding here and there for lippage that bothers me.


It does make sense just never really thought that it would show that much I suppose. At least you made lemonade out of lemons.
 
To avoid these ads, REGISTER NOW!
Top Bottom