I had plenty of time to work Monday as I was off of work, my wife was working and our girls are visiting my parents for the week. I decided to tackle removing the front suspension, It all came off pretty easy other than two/three things that are all right there together:
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First was the axle nut, the best thing to do is break this loose before pulling the tire and wheel, but I always forget until I have to take it off of the jack stands and redo some work. It is a 36mm nut (~1-7/16"), good news is I had a 36mm 6pt. 1/2" drive sockets, I put it on my 20v impact and the drivers side came right off no problems. Passenger side was another story, it didn't make a dent so I put my 3/4" drive breaker bar and a "little" cheater on it, that broke the 3/4" to 1/2" adapter, I then proceeded to break the 1/2" drive breaker bar:
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Here is my little cheater bar:
View media item 61023It is ~6ft long or 2m, yep that'll do it just fine.
Next I decided to use the 12 pt 1-7/16" 3/4" drive socket after letting the threads soak for a few hours while I did some other stuff on the drivers side. This socket was a little looser so I was careful not to let it slip, and success!
Now I can't get the brake disc off, DOH! I beat it a bit but still no luck, I don't use PB Blaster around the brakes for fear it will become impregnated in the rotors. The rotors have two holes as seen above in the 12 o'clock and 6 o'clock position, I grabbed some metric hardware and tried to determine the thread size and.... none of them fit.

It ended up being SAE threads 5/16"-18 threads I believe, tightened each one a 1/4 turn at a time and off it comes:
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Next/last was the upper control arm bolts on the passenger side, one came right out, the other was the

! I could pull the nut off easy enough, but the bolt wouldn't come out of the bushing sleeve. No amount of persuation would release it and I couldn't use heat because of other stuff in the area I didn't want to ruin. Out comes the reciprocating saw to cut the control arm off so I could access the bolt better. I then turned the saw loose on the bolt only to flatten the teeth in a matter of seconds.

So then came the angle grinder with a cut off wheel and after 20-30 minutes and burning some hair off of my head it was all removed:
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I never could remove the torsion bar from the lower control arm so I will work with those in place, here it is after cleaning the dirt off of the floor:
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Speaking of dirt, this is all that fell off while working, I swept 5-6 times while I was working under there:
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I have already ordered all of the steering components that I'll be replacing, inner and outer tie rods, pitman arm, idler arm, idler arm thingy (Technical name), assembled upper control arms, lower control arm bushings and ball joints, steering stabilizer/damper, brake booster (It had a leaking seal which is what caused the drivers side floor to look so bad.), and brake pads. I'm sure I forgot something but that is all for now, I should be able to get a lot done this week after work. In other news I have two interested buyers on my truck, I'll let you know how that goes as I would welcome the extra cash influx compared to the purging I've experienced recently.
JB