OutlawDrifter
Well-known member
Do you have a solution for the fuel pump? The Vortec 5.7l fuel pump is generally a good solution, and typically a direct swap. If you're going external pump, that would explain the not wanting to remove the bed.
Do you have a solution for the fuel pump? The Vortec 5.7l fuel pump is generally a good solution, and typically a direct swap. If you're going external pump, that would explain the not wanting to remove the bed.

While doing the research on this swap I read multiple places the stock 2.2L pump puts out the correct pressure and has enough flow as well. One of the guys has been driving his at 491 RWHP for a few years with the stock flex fuel pump just as mine is. So that is my plan for right now. I'm using a standard fuel filter feeding the LQ4 return style fuel rails then return to the factory return line.
I hope this works because I've already bought all of the parts.
JB
If you go to build jack stands don't forget B7 studs. They are ridiculously cheap and of course high quality and make great jack threads. Of course your scrap yard probably has them.
They might be a little overkill for jack stands though.I’m only on page 37, but I’m loving this. I grew up in a small town in Montana and we had a ton of Quonsets in the area. I don’t remember any of the farmers in the area using them for anything other than storage. I’ve been looking forward to each page and reading about the next project. You write a great story!
Outlaw, I hope so too, and really hope I haven't been misinformed. If you see me missing something please speak up, I've tried to research as much as possible but I know there is still plenty I don't know I don't know about LS swaps.I'm not up to snuff on the S10 pumps, but being flex fuel, it probably has the capacity!
jb, I pull the bed on S10's and Ranger pickups all the time to access fuel pumps and senders. 6-8 bolts, 2 elect connections and 3 screws at the filler neck lets you lift it up and away. Front of the box can rest on the tire and rear of the wheel opening on the bumper. One can also tilt it up and brace it securely as long as the rear doesn't get scratched on the bumper. Boxes aren't heavy. Motor mounts are next to impossible( I just put a torque ******** my truck[lazy!]). Great projects!Andy, I had never thought about using B7 studs for the screw, there are tons of them at the scrap yard to choose from. If I could be there at the right time I might be able to snag some of the 3" diameter studs I had installed last year that will come off soon. Just for others that may find it interesting the nuts on them were torqued to 10,660 Ft.-lbs. (14,453 NM)They might be a little overkill for jack stands though.
Unruh, first of all I like your profile picture and secondly thank you very much for trying to read through this entire thread. There are a lot of Quonsets in this area as well and almost all of them are for storage more than anything. The newer giant rib style tends to be what people use for shops now around here. Good luck getting through the thread and I wish you luck.
Outlaw, I hope so too, and really hope I haven't been misinformed. If you see me missing something please speak up, I've tried to research as much as possible but I know there is still plenty I don't know I don't know about LS swaps.
All,
This morning I pulled the engine out of the frame, removed the engine mounts and trans cross member, I tried to install the new engine mounts but the holes they line up with aren't threaded and there is no room to get to them from the back side for nuts. Hmm I have to think about that one a bit more.
Have a good weekend,
JB
jb, I pull the bed on S10's and Ranger pickups all the time to access fuel pumps and senders. 6-8 bolts, 2 elect connections and 3 screws at the filler neck lets you lift it up and away. Front of the box can rest on the tire and rear of the wheel opening on the bumper. One can also tilt it up and brace it securely as long as the rear doesn't get scratched on the bumper. Boxes aren't heavy. Motor mounts are next to impossible( I just put a torque ******** my truck[lazy!]). Great projects!
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Glad to see you're a stud welder! Great progress
Headers look nice, but will they last as long as manifolds? I guess I just like cast iron
Do the motor mount bolts you are talking about for tension or shear? If they're for shear you can turn a nut down thin and weld a little handle in it to get it into a tight space. You know the first three threads hold most of the lod, so go to fine thread and you only need 1/8".
Don't know about the changing table, that sounds like crappy duty.
I'm sure manifolds will last a lot longer, but they simply wouldn't fit, the truck manifolds would hit the steering shaft and upper control arms. These were designed for the truck so hopefully they don't need much messaging, but I won't hold my breath.Good job on those studs, I fought a broken glowplug in a 6.5 that ultimately broke free and spun out with a left handed bit. I heard the 3 thread deal from an old mechanical engineer years ago.I hadn't thought of it like that before Andy, but I guess I am a stud welder now, I'll mention that to my wife tonight to see what she says.I'm sure manifolds will last a lot longer, but they simply wouldn't fit, the truck manifolds would hit the steering shaft and upper control arms. These were designed for the truck so hopefully they don't need much messaging, but I won't hold my breath.
They are mostly shear and I think I only have about 5 threads, good news is I have tons of room to work on them now. When I installed mine in the frame I had to tap 5 of the 6 holes that were already there and it bolted right in. I should have mentioned that earlier when I updated but completely forgot. As an aside your only the 2nd person I've heard from about the 3 thread thing. It has always made since to me and seems to hold up in practice but I surely do like more if possible because inevitably I'll strip a thread or two out eventually anyway.
JB
Good job on those studs, I fought a broken glowplug in a 6.5 that ultimately broke free and spun out with a left handed bit. I heard the 3 thread deal from an old mechanical engineer years ago.
As always the progress is looking good JB. Nice work.
J B
I sure don't envy you doing that mech. work. I hate it with a passion.
I admiere you for being able to git "R" done
I had to weld bolts onto the flat head screws when working on the old english phone booth that sits out in the far corner of my yard still not finished (just partly torn down)
I just spent 2 days working on my 55 Chev convertable. I started it up the other day and found 2 major problems with it
1. NO BREAKS
2. column shifter was stuck between 2nd and 3rd.
That said. after 2 10 hour days of leaning over the fender and pulling out the steering column and replacing it and bleeding the brakes
THE DAMN CAR STILL HAS THE SAME PROBLEMS.
Interesting article from Fastenal on reusing bolts. It indicates up to 78% of the load may be on the first three threads. Point being if you are loading to 25% of capacity three or four threads work. But the whole one page article is worth reading.
Re-use of Fasteners
The last major delivery I'm waiting on is the wiring harness.
JB
I can't say I'm too excited about the fit but will make it work. For as much trouble as this thing has been I'll just build my own next time, I'm not impressed.
It sure would have been quicker than waiting on it, but while I was waiting on it I did manage to get a few other things done. I always try to have enough ahead of me that I can stay busy for a week if I have to wait on any parts for it. I've figured out a few more parts I need to order this morning. I have the trans cross member final install complete, the headers are installed (only took a little grinder and hammer work), and I'm trying to figure out the power steering now (It will also take some grinder work).
JB
Is the pulley hitting the steering gear? If so, check out the Pontiac Montana PS pulley. (3.4l)
I'm running that unit on my Camaro, it also has 3 "access holes" in it. It's seen 7k rpm many times in my car.
Nice progress so far on Little Blue. At this rate you'll be ready for a test drive when the snow finally stops.
JB, I finally got around to finishing your thread. I love the Warthog as I helped a a friend of mine Dave Salkowski back in the day on his ERA cobra and I fell in love with them.
I do have to say you are a gluten for puzzles with all of the projects including your latest S10!
I also didn’t realize I had been doing CAD all this time with my cardboard templates!
Loved the variety of what you have tackled and looking forward to seeing what else peaks your interest.
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I have a bunch of AN fittings and hose coming this way for the trans cooler, the AC compressor, some exhaust pipe, the power steering pulley Outlaw recommended except in metal, and a few other odds and ends. I'll go hide in the corner and cry now.
JB, I won't judge you if you don't judge me.I broke the original starter trying to install it, yes I'm an idiot don't judge me.
The only thing keeping me from dropping the body right now is the exhaust, it will be very difficult to install the exhaust once the body is installed so I decided to make it and install some V-band connections so I can remove it much easier if the need arises down the road.
JB


JB, I won't judge you if you don't judge me.
Had you put a power steering fluid cooler in that braided line...
...and replaced the brake vacuum booster with a hydroboost...
...and more braided line to fill all the space around the power steering pump...
...you might be an idiot.
If you want to advance to a leadership role in the Idiots Club, you are going to need to step up your exhaust work. Doing it while the body is off is almost a disqualifier by itself but hopefully you can make the system as complicated as possible -- for no good reason. Start off with a bolt-on system.
Get rid of the two mufflers but save the tips. Get a single small dual-in/dual-out muffler and slap those tips on one end and a couple of v-bands on the other. Make your own header adapters from 3-inch u-bends, 2.5-inch adapters and more v-band clamps. Don't forget a pair of electric cutouts. Now that's what a post-graduate idiot does.
JB, sorry I was away for awhile and missed your post. On my fbody setup it did not require any shimming or being pressed on further.
Bummer on the starter. I have broken the power lug a time or two. I generally pick up a used one from LKQ...they deliver, literally.
What are your plans for the exhaust? A single 3" system will flow every bit what you need.
Wow Bob!! You should have been an attorney. You certainly know how to present a convincing case. I'm impressed and am now firmly on your side.![]()
JB
As you know I hate mech work cause there is always 10 more things to do and no parts to do it with.
I must admit that you are helping me understand more and more
Thanks for the help lol
Don
JB, McMaster-Carr would be my second stop but mainly for stainless, copper, aluminum with steel pins or any other specialty pop rivets. My first stop would be Harbor Freight because that's where I found 1/4" diameter x 1/2" pop rivets.One big challenge I'm facing now is finding 1/4" diameter pop rivets to reinstall the side skirts, it shouldn't be this hard to find...
JB
JB, McMaster-Carr would be my second stop but mainly for stainless, copper, aluminum with steel pins or any other specialty pop rivets. My first stop would be Harbor Freight because that's where I found 1/4" diameter x 1/2" pop rivets.
https://www.harborfreight.com/100-piece-1-4-quarter-inch-aluminum-blind-rivet-set-67619.html

JB, happy to deliver for free. I assume you mean my time so throw in 100 gallons of gas for the Corvette and we have a deal. If I do the egg on the gas pedal thing that '87 gets real close to 30mpg. It's 1,500 miles so I should be there in two days (I don't drive at night).Bob, You are the man, thank you. Sadly the closest HF is an hour away. I tried a different search term and they are all over the place now. It is crazy how much time I spent trying to find them last Friday on my phone to come up empty handed then boom there they are today. I have 100 on order now and they are coming from Florida, do you mind matching the free shipping and bringing them up?
JB
JB, happy to deliver for free. I assume you mean my time so throw in 100 gallons of gas for the Corvette and we have a deal. If I do the egg on the gas pedal thing that '87 gets real close to 30mpg. It's 1,500 miles so I should be there in two days (I don't drive at night).
JB, what is this ice scraper of which you speak? Is this an Italian thing and do I need syrup?If you make the trip this week don't forget your ice scraper.
JB