To avoid these ads, REGISTER NOW!

This new flaring tool rocks! (pics)

redwrench60

Well-known member
Joined
Sep 10, 2011
Messages
6,081
Location
East Tennessee
Got this new tubing flare kit from Cornwell and got a chance to use it yesterday and it's not like any other flaring tool I've used.

http://www.cornwelltools.com/webcat/products.php?product=HR165-%2d-Master-In%2dLine-Flaring-Kit

It does standard single and double flares, metric and metric bubble all in one. It's very compact and easy to use on the car or on the bench/vise and makes very clean repeatable flares. It's very affordable and USA made.

I had to fab some lines using 1/4" standard tubing with double flares. (I used my favorite S.U.R.&R. brand tubing)

The set comes with a deburring tool to clean up fresh cut tubing before flares, all the flaring jigs and dies and the flaring tool body/pressure screw assembly. It sets up fast by clamping a proper size jig to the tubing using a 5mm allen wrench and referencing the guage on the die for proper positioning. Make the first flare with the proper size die inside the tool body by fully installing the tool body to the jig and tightening the pressure screw until it stops. Remove die and repeat to make the final flare and then you're done.

I'm curious to see how it does on metric bubble flares because they can be a *****. I'll post up when I do some next time but for now I'm tickled with the performance of this flaring tool. It's USA made, affordable, easy to use on or off the car, quick, and covers all flaring needs and does a great job with low effort. I give two thumbs up.
 

Attachments

  • 005.jpg
    005.jpg
    154 KB · Views: 238
  • 006.jpg
    006.jpg
    146.4 KB · Views: 277
  • 013.jpg
    013.jpg
    154.5 KB · Views: 214
  • 011.jpg
    011.jpg
    151.7 KB · Views: 243
  • 012.jpg
    012.jpg
    148.7 KB · Views: 242
  • 003.jpg
    003.jpg
    162.3 KB · Views: 244
  • 004.jpg
    004.jpg
    149 KB · Views: 234
To avoid these ads, REGISTER NOW!

p0lar

Well-known member
Joined
Jun 15, 2013
Messages
141
I've been looking for a good flaring tool for quite some time as I rebuild/repair fixed-piston brake calipers quite often, some with dented/dinged/broken crossover lines and haven't had a good way to make new ones that was consistent at delivering reliable results.

Where can you acquire this, and at what price? Only direct from Cornwell?
 

BBC71Nova

Well-known member
Joined
Feb 25, 2006
Messages
255
Location
Birmingham, AL
Looks cool. Appears to be a good bit less expensive than the other popular "good" option, i.e. the Mastercool hydraulic setup.
 
OP
R

redwrench60

Well-known member
Joined
Sep 10, 2011
Messages
6,081
Location
East Tennessee
I've been looking for a good flaring tool for quite some time as I rebuild/repair fixed-piston brake calipers quite often, some with dented/dinged/broken crossover lines and haven't had a good way to make new ones that was consistent at delivering reliable results.

Where can you acquire this, and at what price? Only direct from Cornwell?

A little research might be needed. The website says it's a Horizon tool. I'm sure it's a quality rebrand sold through Cornwell. I'd like to know the real maker. Cal-Van tools seems to have a very close kit.
 

nexum1919

Well-known member
Joined
Mar 5, 2009
Messages
274
Location
Chicago, IL
i have the same set named under cal-van tools.

what i have found is that either the tip of the pressure screw is 'too pointy too long' or the backside of dies not drilled deep enough. as a result, the taper of the pressure screw and taper of the dies were not making full contact on couple of dies, the tip of the screw was digging into the backside of the dies and not centering the die onto the flare.
i just grinded the pointy tip of the pressure screw a little.
 

Ign

Well-known member
Joined
Jul 7, 2006
Messages
12,769
Location
Butte Peak ND
Hmm, $90 in the Cornwell link and $52 in the tooldiscounter link, assuming they truly are the same, and they sure look like it. I'm intrigued, I've been wanting the Mastercool set for 10+ years but have never justified the cost.
 

R W

Well-known member
Joined
Nov 10, 2012
Messages
54
Location
Australia
Appear to be a great tool, I'll take a chance with one provided shipping cost is not to high.
 

theoldwizard1

Well-known member
Joined
Feb 22, 2011
Messages
43,386
Location
SE MI
A little research might be needed. The website says it's a Horizon tool. I'm sure it's a quality rebrand sold through Cornwell. I'd like to know the real maker. Cal-Van tools seems to have a very close kit.

I will wager the real manufacturer is ...

Contact Cal-Van & Horizon Tool Inc.
4300 Waterleaf Ct.
Greensboro, NC, 27410
Phone: 800-537-1077
Fax: 800-537-1717
Email: [email protected]


From the Cal Van Tools website

"Cal-Van Tools is a division of Horizon Tool Inc., located in Greensboro, North Carolina. We combine in house manufacturing and a global supply chain with full line packaging capabilities to meet the needs of our customers."
 
To avoid these ads, REGISTER NOW!

Nanashi

Well-known member
Joined
Mar 30, 2013
Messages
384
Damn I just bought this off the Matco truck for $85. Should of known better Matco always seems to have rebranded items at twice the cost Lola. Whatever I got a truck warranty. I got deceived on this one because it was the same cost as the on the cornwell site lol. In a few months when I've used it a few times I'll let you guys know what I think.
 
OP
R

redwrench60

Well-known member
Joined
Sep 10, 2011
Messages
6,081
Location
East Tennessee
I've made about a dozen flares with mine so far. Hardly a long term test I know but so far mine works fine and makes good quality flares. There are some small differences between my kit and the Cal-Van kit. I'm wondering if there aren't some different versions of the same tool.
 

jabberwoki

Well-known member
Joined
May 1, 2009
Messages
6,485
Location
puyallup wa usa
It seemed like the metal that they made the black part was to soft the threads just did not hold up.
Mind you I`m not the brightest blub in the pack and properly over tightened it.
 
OP
R

redwrench60

Well-known member
Joined
Sep 10, 2011
Messages
6,081
Location
East Tennessee
I don't know if it made any difference but I lubed the pressure screw threads with anti seize before the first use as I do all my pullers.
 

4x4gearhead

Well-known member
Joined
Oct 4, 2010
Messages
1,820
Location
New Hampshire
That looks to be a good kit for doing them on the vehicle. I still would rather sport for a hydraulic one if I was going to upgrade to anything. I just have an otc double flaring kit that has always done me right. All you need for consistency is to pay attention to what you're doing, and file the damn burr!
 

ijroorda

Well-known member
Joined
Oct 17, 2011
Messages
146
Location
Pella, Iowa
I have the Cal-Van inline double flaring tool and I love it. The tubing never slips and every flare has functioned perfectly. I have seen similar or identical versions from Snap-on, Matco, ATD, CTA, Napa, and now apparently Cornwell - I doubt you would go wrong with any of them. I would probably spring for one of the fancy hydraulic tools if I was making brake lines every day, but this tool is perfect for a weekend warrior.
 
OP
R

redwrench60

Well-known member
Joined
Sep 10, 2011
Messages
6,081
Location
East Tennessee
It's a perfect tool for me living in a salt/rust free state. I only make brake lines maybe a dozen times a year. Sometimes I make hard fuel and trans lines but I liked this one because of its capability to flare standard, metric and bubble.
 
To avoid these ads, REGISTER NOW!
Top Bottom