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toofart's zero dollar welding cart

toofart

Well-known member
Joined
Sep 27, 2013
Messages
280
Location
Qc
Yeah, we've seen a million welding carts. Here's one more.

Goal is for a zero-dollar cart, using scrap and stuff I already have on hand. Unfortunately my scap pile isn't as big as I thought it was when I started.

Casters are from a wood box I built a few years ago. Box has been sitting in its final resting area for 2 years now, so I salvaged the casters. Frame is 1.5"x0.125 SHS. I didn't have enough of that so I made 2 crossmembers out of 1"x.100. The smaller sections running parallel to the frame are only to mount the fourth bolt of the casters.
DSC_0435_zps873a93e6.jpg



Upright is 1x2x.125 RHS. Welder tray is 1.5x.125 SHS and 1.25x.125 SHS. I thought about adding gussets, but I can sit my 205 lbs on the edge of that tray and my welder weighs 1/2 that.
DSC_0436_zpsbc893f2a.jpg


Camera angle makes it look like it's leaning forward, but it's pretty square. It's just a cart, so this is a measure-once cut-once job.
DSC_0437_zps8fc205e5.jpg


Tonight I'll add hooks for cables and tools, weld some 12ga sheet metal on the flat surfaces and use some 3/8 rod I have for various stoppers. I'll post more later.
 
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LXCam

ALLIANCE MEMBER
Joined
Apr 23, 2013
Messages
19,072
Location
AZ
Looks pretty damn good for a car dudes build. :)




Btw, is this the one and only toofart from mmf?. If not, my comment was stupid, if so wuz up, it's Cam. Lol
 
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T

toofart

Well-known member
Joined
Sep 27, 2013
Messages
280
Location
Qc
I've got tons of this 3/8" rod that I overordered a couple of years ago... Makes great hooks and handles:
DSC_0439_zps160d4e6a.jpg





I got this little bender on sale at Princess Auto a while ago. It comes with 8 dies and it's great for bending light stuff like this rod.
DSC_0438_zps687f4034.jpg





Got the sheetmetal on, and I bent some rod to make a nice contour around the tray and the bottom to prevent items just falling over the ledge:
DSC_0440_zps6a65341a.jpg
 
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OP
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toofart

Well-known member
Joined
Sep 27, 2013
Messages
280
Location
Qc
A couple of hooks, and a loop to hold the torch.
DSC_0442_zpsa4ff75cc.jpg




Simple mechanism to hold the bottles in place. I may put something between both bottles in case I only have one in there:
DSC_0443_zpsf7293331.jpg




A couple of holes and more 3/8" rod makes for an adjustable stop for smaller welders:
DSC_0444_zps19ee54b8.jpg
 
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