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Using weaker phase converter to slow down compressor?

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Strouty

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I'm probably not doing a VFD anymore, just a magnetic starter from Weg. I can find starters anywhere from $100-2000. Not sure why the prices are so drastically different.

OK, this took the thread right off the rails. Originally I was behind you, but you need to stop, take a deep breath and start listening to the nay sayers.
 
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sberry

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Operating an electric compressor will be very very expensive.

Go with a diesel mobile compressor
Electric is probably cheaper to operate. But that is rather irrelevant in the grand scheme. 2 7.5 comps would be as easy and they don't even got to be real good ones. Buy them new, hook up, blast today.
 
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alfredeneuman

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Buy them new, hook up, blast today.

He hasn't even mentioned what size his service is. For all we know it could be 100A, house included.
He's already proven that he is clueless as to the hooking up of anything
He shouldn't spend a cent more until he finds someone with the knowledge and skills to do the work.
 

W-Cummins

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He hasn't even mentioned what size his service is. For all we know it could be 100A, house included.
He's already proven that he is clueless as to the hooking up of anything
He shouldn't spend a cent more until he finds someone with the knowledge and skills to do the work.




Ohhhh come on, He needs to spend some more $$$. I was going to offer to sell him the mag starter from my 20hp Quincy 390 compressor, as I have no need for it now that its running of a VFD :( BTW it now starts and runs on a 20amp breaker!




William.....
 

Strouty

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Ohhhh come on, He needs to spend some more $$$. I was going to offer to sell him the mag starter from my 20hp Quincy 390 compressor, as I have no need for it now that its running of a VFD :( BTW it now starts and runs on a 20amp breaker!




William.....



????? How is that possible, are you doing common core math to arrive at that amperage?
 

W-Cummins

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I'm curious too, since even on 480V a 20hp motor is around 25A




Well I'm cheating slightly :shocking:


It's not running at its full 60hz/1725rpm... at full speed ( tank empty) it will start just fine but after it gets close to the (current) 150 psi unloader pressure (after running for several min.) it will pop off the breaker.
If I run it at a slightly slower RPM it works just fine on the 20 amp breaker and will run for hours unloading and pumping up as needed.


William....
 

7635tools

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I have no doubt you can start your 40hp converter up.

Can you start a 40hp motor (under partial load) with your converter?

How about a 15HP motor?

If you can't answer yes to the second question, what you're saying is pointless as to the OP's situation.



First of all you wouldn’t try to start a 40hp motor off a 40 hp phase convertor. Any motor off the phase convertor needs to be smaller than convertor. Yes I can start a 10 hp motor on my big lathe no problem.


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BenKlesc

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100 amps? 200 amps? :D

No way, it is 35@230V. 18@460V.

With a phase converter, I would be running around 50 amps.

Found a sticker on the air compressor for a local company that services compressors, so I am using them.

I am having an electrician install two 220V outlets from my breaker and running it to my garage.

Oh it'll get running. I'm buying the phase converter today.

I'll be sure to post updates! ;)
 
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Strouty

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What phase converter are you buying?

100 amps? 200 amps? :D

No way, it is 35@230V. 18@460V.

Not sure you understand that this is only if you have three phase power, not single phase being converted. The phase converter will take more amperage for sure.

Also why would you step up your voltage, the motor will run on the lower voltage.
 
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BenKlesc

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What phase converter are you buying?
Also why would you step up your voltage, the motor will run on the lower voltage.

If I wanted to run on less amps.

Not doing that anymore though, I'll just rewire the motor.

I also just confirmed, I have a 200 amp breaker box.
 
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BenKlesc

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So how many more amps would it be running on single phase? Is it a significant increase? If I increase the voltage, I can lower the amps. My phase converter I will be buying works in both 460 & 230. Then in that case, maybe it would be worth using a step up transformer to lower my amps.
 
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Strouty

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If I wanted to run on less amps.

Not doing that anymore though, I'll just rewire the motor.

You still are not understanding things, when you run something that was originally a three phase device on single phase via a conversion the amperage rating on the motor has nothing to do with things. If you were to step up to 440, then convert to 3 phase to run that motor, it would not be using "less amperage".

What converter are you buying?

Also I think you are taking all these replies like we are trying to stop you from doing something fun, in reality, people are trying explain things to you so you don't spend an arm and a leg only to realize that you have to spend even more only to find out you still need to spend more.
 
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BenKlesc

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Also I think you are taking all these replies like we are trying to stop you from doing something fun, in reality, people are trying explain things to you so you don't spend an arm and a leg only to realize that you have to spend even more only to find out you still need to spend more.

Not at all. I appreciate all the replies. That's why I'm asking on here before I make anymore purchases.

I did not know that amps change going from 3 phase to single phase source. Know any good resourses as a way to determine how many amperages I would be using on single phase power? The rating of the converter?

It was my original understanding that, with any motor if you run on twice the voltage you can cut amperage in half. Not saying those are the values I would get, but that is part of the advantages of higher voltage motors or so I thought.

Anyways yes I am consulting with an industrial electrician on installing the system in my home shop.

3 phase power is out of the question unfortunately.

Now the phase converter I was looking at, was a 30HP made by North America Phase Converter Company. Model PL-30.
 

Strouty

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That converter requires a minimum of a 70 amp breaker, up to a 150 amp breaker. The 15 HP motor will be on the high end of that spectrum. In other words, you will be using a lot of amperage with large wires. How far is you main panel from the garage?
 
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Strouty

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I would talk to the manufacturer and tell them what you have before you buy anything. I would also speak to the electrician first, there may be some other limiting factor to this as well. Money can overcome any issue, but sometimes it just isn't worth it. Luckily, that compressor is most likely normally unloaded, so it keeps the amount of start up amps down. You will definitely dim everything in your house when it starts.
 

Strouty

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That is not terrible, so it won't need oversized wire due to voltage drop. You are still probably going to get sticker shock when the electrician prices it out.
 

Bert_

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Even though your motor only takes 18A on 480V if you use a step up transformer it will take 36A on the 240V side of the transformer. Exactly the same as just wiring the motor for 240V. To produce the same horse power if the voltage is halved then the amps must double. It doesn't matter if you do this at the motor or with a transformer.

If you supply the motor (through a converter or VFD) from a single phase 240V source it will take 1.73 times the amps as it would when running directly from 3 phase. So your motor will take 36A of 3 phase power but the input of the converter will take 62 amps of 1 phase power.
 

malibu101

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So how many more amps would it be running on single phase? Is it a significant increase? If I increase the voltage, I can lower the amps. My phase converter I will be buying works in both 460 & 230. Then in that case, maybe it would be worth using a step up transformer to lower my amps.

That won't help the load on your electrical panel at all, as you still need to supply the same watts.

Even though your motor only takes 18A on 480V if you use a step up transformer it will take 36A on the 240V side of the transformer. Exactly the same as just wiring the motor for 240V. To produce the same horse power if the voltage is halved then the amps must double. It doesn't matter if you do this at the motor or with a transformer.

If you supply the motor (through a converter or VFD) from a single phase 240V source it will take 1.73 times the amps as it would when running directly from 3 phase. So your motor will take 36A of 3 phase power but the input of the converter will take 62 amps of 1 phase power.


WATTS LAW! Most important for this thread. ;)
OHMS LAW!
MANY OTHER LAWS!
You can't fight physics and win.

Amps and watts are not the same things.

OP- Please keep informed of how this works out.
 
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BenKlesc

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So would I be better off buying a single phase motor instead?

Problem is I need 60CFM for blasting, I would need 15-20HP.
 

wyliesdiesels

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So would I be better off buying a single phase motor instead?

Problem is I need 60CFM for blasting, I would need 15-20HP.

I highly doubt the transformer supplying your service would be able to start a 15-20HP motor and your PoCo may have size limits on HP.
 
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BenKlesc

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The Quincy QT15 is rated 55CFM @15HP, according to the manual.

Not buy another compressor like you say above, but swap motors on the compressor I would be able to do very easily. However, not something I really want to do if I don't have to.

My electrician was willing to hardwire the compressor for me, so we will see. I ideally would want to run a 3 phase motor on single phase if at all possible. I will find what they can do.

I have about 100 more amps not being used on my breaker.
 
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wyliesdiesels

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The amount of power a 15HP single phase motor pulls on startup will be insane for your service.

Do you share a transformer with someone else?
 

Bert_

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The Quincy QT15 is rated 55CFM @15HP, according to the manual.

Not buy another compressor like you say above, but swap motors on the compressor I would be able to do very easily. However, not something I really want to do if I don't have to.

My electrician was willing to hardwire the compressor for me, so we will see. I ideally would want to run a 3 phase motor on single phase if at all possible. I will find what they can do.

You could swap it out for a single phase 15HP motor, but they run $1500+.

You already know about the options to keep the 3 phase motor (rotary phase converter or VFD)
 

Bert_

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The amount of power a 15HP single phase motor pulls on startup will be insane for your service.

Do you share a transformer with someone else?

It's not as big of an issue as you think. I know of several grain bin site's that run a couple of 15hp fans on a 200A service. I wired one that had an existing bin with a 10hp fan and they built a new bin with 2x 15hp fans. All runs on a 200A 1 phase service with a 37.5 KVA transformer. Tons of them out there that run at least one 10-15hp fan with a 200A service and a 15 or 25KVA transformer.
 

Strouty

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I had to get the power company to change out my transformer to a larger one, even then, my 10HP single phase compressor dims the lights and I share a transformer with a neighbor, they must love that.
 
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