On one of them, the holes through the J-handle and pawl were so misalligned that the roll pin securing them together eventually sheared. Before letting my jack down, I checked the placement of the stands and noticed this stand was all the way down. I knew I had put it up to the axle. I did. It's just that the pawl did not fully engage and it dropped while I was placing the other jack stand.
Hmm, it would be interesting to know what caused the pin to shear. the misalignment explanation doesn't fully make sense to me. If the holes were that misaligned, how was the pawl installed in the first place?
For all we know, that pin may have done it's job and sheared when you accidentally bumped the handle with a jack under load, if the stand was dropped, etc.
The shear pin falling out or breaking isn't encouraging, but it's something that can happen to any stand of this design. Make sure the pawl is fully engaged in the teeth of the post on any ratcheting stand of any brand before you use it.
I have a couple pair of the jack stands that use the roll pin to position the pawl, and on a couple of them, the roll pin has sheared. These are jack stands that I have owned for at least 30 years or more, and I believe that they are USA made. I removed the broken pins, but have yet to replace them. Now, I am thinking that I might just be better off putting them into the scrap pile, because of an inherent design flaw. Can the pins be replaced with a pin that is strong enough not to shear?
No, no, no! DON'T REPLACE THE ROLL PIN WITH SOMETHING STRONGER
I'm not criticizing you, as I'm sure many people have had the same thought after the roll pin broke or fell out.
Replacing the roll pin with something stronger defeats the main safety feature of the jack. With a solid pin in there, you may be able to release the stand under load by accidentally hitting the handle and disengaging the pawl.
When the roll pin breaks or falls out, either replace it with another identical roll pin or junk the stands. I would not recommend trying to use them without the roll pin or with something solid in its place.