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What type of solder ?

Fretters

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I used the harbor freight lead free solder to solder a jumper wire from an oxygen sensor. Once I had solder it, I had my co-worker pull one end and I pull the other the wire couldn't even break. That's how strong the solder was.

That's not what was mentioned. The lead free solders are more prone to vibration and movement related fatigue, and also crystallisation, (dry joints), under certain conditions
 
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Olafur

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We all use it at my work, we all find the same problems. Either A: It just doesn't flow well enough making it a pain to use and B: The solder breaking after a few weeks/months.

I can't comment on the brands our US friends are recommending but I have been using Weller 60/40 since I was studying electronics back in the day. This is what we used on electronics and I have not found anything better. Great for wires, flows well and stays soft for long time.

And yes, some solder sold in automotive stores requires mad skills to connect two wires. Not sure what it is actually intended for but copper wires are not on that list.


http://www.ebay.co.uk/itm/WELLER-EL...Home_Garden_PowerTools_SM&hash=item51a3a5d1b9
 
OP
R

Rosso

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I had looked at the Weller stuff.

Being made in Germany i thought it might be better quality than the made in china stuff. Admittedly i hate buying made in china stuff.

Is Resin core stuff good enough or is Rosin better ?
 

Olafur

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I don't know. Could be different names for the same thing?

If you cut the Weller stuff with sharp knife you see few dots around the center of the core. Thats the resin. Perhaps thats what "rosin core" means?

Perhaps you can dig up more info on their web.
http://www.weller.de/

I can see they are producing led free solder... I can't comment on that, never tried it. But If I were to try led free, I guess Weller would be my first choice.
 
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hotdogstand

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I'm a certified micro-miniature repair technician in the Navy. The ONLY kind of solder accepted by the Navy is lead-alloy (60/40 or 63/37) and we use a liquid flux. Use isopropyl to clean the flux off after soldering as it is corrosive, and the reason for the specific blend of solder is because it has been shown to have the lowest melting point so you don't accidentally overheat your components trying to melt the solder. Hopefully by now you know to heat the wire and melt solder into it, rather than use the iron to melt the solder and try and "spread it" on your work piece.
As for shelf-life? Should be good for years. I've never had a problem with old solder.
 

Davefr

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As for shelf-life? Should be good for years. I've never had a problem with old solder.

Most of my solder comes from garage sales. (typically about $1/roll) Sometime I get lucky and get 5 lb spools vs the little 1 lb spools.

I agree that shelf life is a bunch of B.S.

These rolls look like they came over on the Mayflower but they perform better then most new solders.

Since they're 40% lead, I have a safety note that says "don't eat the solder".

P1040682.jpg
 
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Fretters

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Since they're 40% lead, I have a safety note that says "don't eat the solder".

It always makes me wonder, when you see a caution like that, as to what the incident was which the manufacturer must have heard of to make including a note of that rather obvious fact necessary. :D
 
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Fretters

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According to Google, you can get both Resin and Rosin core solder.....

Just searched for "Resin core solder" on Google. First link was Screwfix, with resin core solder as the product title. On the label in the image though, it says rosin plain as day. :D Looks like it's just the marketing muppets mislabelling things. :D Saying that though, I wouldn't be surprised if they're farting around with flux variants these days. Seems manufacturers love to change tried and tested things for no good reason.
 

Dinky26

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The main choice to make when deciding on a flux, whether it comes in a cored wire or a liquid or paste form, is how aggressive it should be. The more aggressive or "active" the flux, the harder the oxides it can remove, and the faster it can remove them. Going from weakest to strongest, typical choices for hand soldering applications include: "no clean", RMA (Rosin Mildly Activated), RA (Rosin Activated), and water soluble. A newer classification system (J-STD-004) has recently been adopted and classifies fluxes not by rosin content, but by activity, material, and halide presence.

The new system classifies flux by material (RO=rosin, RE=resin, OR=organic, IN=inorganic), activity level (Low, Moderate, High), and halide presence (0 or 1). No-clean, rosin-based no-clean fluxes might be labeled ROL0 or ROL1. Although there is no direct translation between the old system and new, most R and RMA fluxes fall under Low activity level, RA are generally labeled as Moderate activity, and water soluble are High activity. (source IPC-HDBK-001 www.ipc.org)

Oh my did not know that there was such a large aspect to solder.

Good info here, I think anyway.


Sent from my iPad using Tapatalk
 

nicksnothereman

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Hi,

I'm starting to do a lot of wiring repairs at my work, anything from parking senor wiring looms to abs sensors etc etc

I've bought myself a soldering kit which im fine using but could do with some advice on what type of solder to use. We have several rolls of it at work and all of it is rubbish.

So for automotive what am i best with, resin core, rosin core, fluxed ?

Thanks

I believe I use rosin core. I don't really look to tell you the truth; ridiculous I know. My soldering method is also ridiculous but the results don't lie. Street solder-er bro. Failure rate on my own stuff is zero.

I think electronics repair is more on the technician rather than the materials. So maybe work with what you got? As long as it's thin solder (for car harnesses).
 

uart

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Your lungs may disagree, I personally won't use lead solder.
I've got no problems about wanting to avoiding lead, but you should be clear about where the real risks are. The effects of solder on the lungs are purely due to the flux, which is why adequate ventilation is a good idea. The vapour pressure of the metals themselves (be they lead or tin or other) are negligible at the working temperatures. So there is no actual risk of direct lead inhalation from the vapours that come straight off the tip.

Metallic lead is also very stable, so there's also not much risk of intake from directly handling the lead. Though it is of course a good idea not to stick your fingers in your mouth and to wash your hands before eating when using it (leaded solder). It only really takes basic precautions.

Where there is a small risk of lead contamination is from the lead oxides that can form on the end of the tip, and which come off when you wipe the tip. If you use a hard clean work surface, and you wipe down with a damp cloth when finished, then risk levels can be kept very low.
 
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uart

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With the above that being said, I like to use unleaded solder too, especially when it's not something temperature or "whisker" critical.

I keep both leaded and non leaded solder here. I still use the 63/37 (Tin/Lead) for when I want the lowest temperature and the best result, but I also use a non leaded Tin/Silver/Copper solder much of the time.

The best non leaded solder that I've found is about 3.0 to 3.5% silver and 0.5% to 0.8% copper with the remainder (about 96%) tin. This is quite an expensive solder due to the silver content, but it's the best lead free option that I've come across. I find this alloy flows very well, and is only slightly higher in melting point compared to the regular 60/40 leaded solder.
 

Tim37

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With all the things your exposed to working on cars your worried about using lead solder?
Wear gloves and stand up wind. The lead stuff is much easier to use.
 

Olafur

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https://en.wikipedia.org/wiki/Rosin
Rosin, also called colophony or Greek pitch (Pix græca), is a solid form of resin obtained from pines and some other plants, mostly conifers, produced by heating fresh liquid resin to vaporize the volatile liquid terpene components. It is semi-transparent and varies in color from yellow to black. At room temperature rosin is brittle, but it melts at stove-top temperatures. It chiefly consists of various resin acids, especially abietic acid.[1] The term "colophony" comes from colophonia resina or "resin from the pine trees of Colophon," an ancient Ionic city.
Rosin -resin core.
Same thing it seems.
 
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