I have been wondering why the tapered style exist. The other type fits way better in my opinion.
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Taper driver bits are stronger
I'm thinking that the tapered screwdrivers are easier to manufacture and only need to forge the end where the hollow ground are just that ground. Quick & dirty vs precision. Precision costs more.
lg
no neat sig line
IMHO slotted and phillips screws should have been phased out decades ago. They are both real crappy designs.
e.No. Quite the opposite.

Why?
Mostly it's due to metallurgy!
Take a bar of rolled steel, and the metallurgy is o.k. for a screwdriver shaft, but if you just grind the tip, then made it hard enough, it will be a bit brittle! If ever you've overloaded one of those gunsmiths drivers you will know what I mean!
Take the same bar of steel, heat it, bash it to shape with a hammer (preferably a mechanical one) and the molecules in the steel will 'lie flat' giving it much greater resistance to bending and twisting! The grinding required is then much less, and by the time it's been properly hardened it'll have strength far in excess of any driver ground from bar stock!
Of course, not every driver that looks like it's been forged, has been! As always, buyer beware!
Also, some hollow ground drivers are better than others. The PB Swiss come to mind, but when you are using them, you really need to pick EXACTLY the right size driver for the screw slot. I have, and rate highly, many PB Swiss drivers, but for some applications (or inch sized screw slots) you are better off with a conventional tapered driver!
If we model the end of the bit as a flat plate (hollow ground) vs a tapered plate (tapered bit), under a torsional load (as would be applied when using a screwdriver) the tapered will have more strength via a lower stress peak as there is more material volume behind the engaged portion. Same reason why light posts and the like are tapered.
I have been wondering why the tapered style exist. The other type fits way better in my opinion.
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What's with that bit? Why does it have a threaded end?
Because The Coupon People are too cheap to buy a complete set of mandrivers from Brownells
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pesky Pozidrivs
I always assumed the hollow ground bits could only be made as large as the stock they are made from. You cant really make the blade any wider. I have seen wider. They are made from larger stock, turned down on a lathe to fit 1/4 or 3/8 hex. The point at which they are turned down is the weak part.
A regular screwdriver like the one shown is probably a 5/16 or so rod, forged to form the wide blade. Forging can have a positive effect on grain size and direction.
I agree that taper tips aren't very good. PB Swiss has the best tips IMHO. The two sides of the tip are parallel so that the entire tip should contact the slots in the screw vs. just the top edge.
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IMHO slotted and phillips screws should have been phased out decades ago. They are both real crappy designs.

Because The Coupon People are too cheap to buy a complete set of mandrivers from Brownells
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