On to the electronics!!
The electronic circuits in the Sun distributor testers, in my opinion, were very well designed to perform their intended task, that is, measuring how well the distributor was doing its job. The earliest testers from the 1940s through the 1970s are remarkably similar in basic construction, but the design progressed steadily with higher speed capability, upgraded power supplies and components, elimination of the batteries to power the meters with an internal power, etc.
Thomas' 600 tester is in the middle of the evolution, and is well capable of handling most distributors. One of the major change made during the rehab was the elimination of the batteries. As mentioned before in a previous post, the tachometer circuit used a 1.35V mercury battery because it had the desireable characteristic of maintaining a near-constant voltage throughout its useful life. Most owners of these testers, I suspect, use a 1.5V AA battery which is more like 1.6V new, which will give a false high RPM reading. Worse yet, it will slowly go "downhill" from there.
The dwell meter does not have this problem, as it has an internal calibration feature; nonetheless, not having to change batteries is a nice upgrade.
Sun used high quality electronic components for the time. However, some components, notably the capacitors, especially the paper and electrolytic types, are prone to failure over time. So, it is prudent to replace them.
Here are the original circuit boards
To fix things up, separate AC adapters were used, one for tach, the other for dwell. The adapters were plugged into a power strip and located in the main cabinet (no picture). Two separate regulating circuits were fabricated and mounted:
The capacitors, and any other suspect components were replaced with high quality parts. It is always a good idea to double check component values:
The meters are very well made, and the rule of thumb here is - unless you know exactly what you are doing , leave them alone, don't go looking for trouble. The meters were cleaned up, and a couple of mods were made. First, a small amount of adhesive was applied to reinforce a joint in the armature. Second, a ground strap was added per the picture. This was a design upgrade by Sun and all their later meters have the ground strap. So now Thomas, you have updated meters!
We are almost done. I will get this project wrapped up in one or two more posts.