I have seen quite a few posts describing projects that have taken forever to start but have a real payback. This is one of those...
We bought our current home 20 years ago and the ceiling fan in the guest room had a problem. The light fixture had four lights on swivel mounts and two of them were loose. In addition, two of the light bulbs were burned out. I tried on numerous occasions to unscrew the light bulbs but the socket just spun and I was worried the wires would short out if I kept turning the bulb. I put up with the dead bulbs but the loose swivels meant the metal shade would hit the pull chain. An erratic bell overhead drove me nuts but my fix was to never turn the fan on. No big deal because I don't use the guest room.
Before I retired, my home office was the back bedroom which opens onto the patio and back yard. It was a nice place to take conference calls, overlooking the pool.
After I retired I switched the office and guest bedrooms. Now the bells on the fan are over my head whenever the fan is on. Sometimes, in the summer heat, with three computers running and the thermostat on the far side of the house, the room is uncomfortably warm. It would have been nice to have the fan on. Instead, I just shut the computers off and left the room.
I have been looking for a replacement light fixture but the stupid fan and light fixture is peach color. I decided last week that I had everything I needed for the repair. I spent five minutes getting a step ladder, removing three screws and disconnecting two wires.
I removed the loosest shade first. The swivel joint has spread open a bit and my recently acquired oetiker clamps slip over the outside and a quick crimp tightens the socket. Easy fix!!!
I moved on to the stuck bulb and unscrewed the socket. I got the bulb out and tried screwing the socket back in place. That's when I discovered the socket mount was stripped and it looked like it had been stripped at the factory. I knew I had some light mounting bars with the same threaded mounting hole. All I have to do is cut the bad threaded part off and weld the good threads on in its place.
I'm pretty proud because I'm getting my
Vieux on! I couldn't see a way to reproduce the bends on the new bar so...
... I cut the threaded part out, leaving a tab to weld to the original piece.
After I cut the old piece up, I used my HF MIG welder (with 75/25 shielding gas) and discovered I needed more than just MIN/MAX and 1/2 current settings. Not having much experience on this machine resulted in large weld with poor penetration.
It was no surprise when the weld failed so I resorted to option 2: buy new sockets on Amazon ($3.98 each). Now I just have to feed the wire and insulation through the shade and swivel mount. After ten minutes of pushing on the flexible wire, I remembered I had a lot of that red sheathing left over from the 87 Corvette brake job. It worked perfectly!
The couple of days waiting for the new socket to arrive was long enough for me to forget about the mounting nut that goes in the shade before screwing on the socket. I'll take the fixture apart again in another 20 years and put the nut in where it belongs. Until then, the shade is tight and doesn't make noise.
After I had clamps on all four swivels, I tried screwing the light fixture back together. It's an easy job for a three-handed person so I resorted to my usual second hand -- the vise and a thin wrench to hold the swivel while I turned the nut on the inside of the fixture. I don't use those cheap thin wrenches very often but they are great for jobs like this.
There you go, 20 years and a week of spare moments and I have a silent ceiling fan in my office.