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    Making accurate square holes

    Hey, if we were talking wood a square bit would be possible a'la a mortesing bit. It's weird I will go a while without even thinking about one then it seems like that is all I am doing for a week. It can take a while to do a 4 or 6 switch pannel. But with my frequency it's hard to justify the...
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    How to bend 1/8" thick aluminum sheet

    What everyone else said about annealing it but if you go with option two try this. They are basically local for me so that helps but I use them for small or oddball steel/stainless/Al stuff I need. http://www.speedymetals.com/s-12-6061.aspx
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    Making accurate square holes

    I am going to have to give the nod to the waterjet for most over the top way to solve a little problem. I like that one, but when the cost of the switches is a consideration I think the CNC will have to sit on the wish list for a while. I didn't consider the jig saw or scroll saw idea and they...
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    Making accurate square holes

    A lot of what I do is automotive related and I find myself making switch pannels fairly often. When picking switches I usually limit myself to round switches because making round holes is easy. Some switches are just not available so I am in need of making square holes. Material is usually...
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    Time delay switch for a fan

    I have my compressor in a small shed (just big enough for the compressor) that is insulated for noise. It is pretty well ventilated but yesterday it was around 90 deg and I was using the compressor a lot and it finally hit the temp shut off twice. At least I am pretty sure that is what...
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    Window AC unit mounted in a door?

    I am going to do a little more looking into the ducting ideas. Even though my attic is well vented I can't imagine it is a good idea to vent the exhaust up there so that is out. I'll keep thinking about it. The existing door is a steel fire style door and I would look for a similar...
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    Window AC unit mounted in a door?

    Summers here are not bad but there are days when it would be nice to knock a little humidity and temp out of the air. I have a 8-9 year old 10k btu window air conditioner sitting in the shed from back in the appartment years. For various reasons I do not want to put a hole in the garage, nor...
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    Shop bar stools

    Best deal I could find for a new one. Love it. Though it lives at my kitchen island most days. I need two more now or some that are better suited for the house. Northern tool $50, often on sale for $40. How grippy are those bike tubes on the old behind? Nicely done but I wonder about a...
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    Diamond Grinding - Has anyone used a 4.5" wheel successfully?

    Lots of people saying not to do it but I did it with this exact wheel and a cheap hf grinder. The grinder died almost at the end of the project but I had expected that. I bought another grinder with the warranty finished the job and returned the first one a few months later. In the end I have...
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    Blackhawk ratchet repair

    Here is a quick pic of the ratchet. The left/right switch/lever whatever you call it is different then the rebuild kit above so I don't know if that works. My guess is it would but I kind of like the 3 prong style in this case. Nothing speceial just a wrench. I did e-mail Stanley/Proto...
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    ceiling fans

    I have 3 52" fans in a 21 x 26 and I don't think it is too much. I rarely if ever have them on high but in the winter it is nice to keep one on low to keep the heat off the ceiling. In the summer on a hot / no wind day it is nice to have all 3 on medium. The heat may still be there but it...
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    Blackhawk ratchet repair

    Do I just stop in a Grainger hand them a ratchet and they fix it or do I have to order the kit, pay for it, and then throw it together myself. Even looking at Grainger online they don't list a rebuild for this ratchet but I am guessing it is the same as the 41 tooth 3/8 non flex ratchet. I did...
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    Blackhawk ratchet repair

    I have been looking on google for a while tonight and can't find much in the way of a repair or rebuild kit for a Blackhawk 34935a ratchet I have (3/8 flex head). I am from the school of thought that if a tool works it is alright with me so I have no idea if this is the worst ratchet ever...
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    Router table top material

    Great response, first I do have a Rockler about 45 min away so I may just get over there and look at what they have to get ideas from. My plan as of now is a piece of melamine with a hole cut out of the middle as large as the router base. Then I will router out about a 1" border around the...
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    Router table top material

    I had a very crappy table saw like thing that finally broke. I am looking for a real table saw now but figured I would use this stand as a make shift router table till I find the need for a dedicated router stand. The table top pictured is badly warped/cupped so I would like to replace it. I...
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    Water hose reel

    To wrap this one up. Though I do wish I could spend the money on a more expensive one Here is what I went with. If anyone else is in my boat maybe it will help. I ended up getting a metal cart style from Menards (midwest HD/Lowes) as recommended near the start of this. I am in Menards at...
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    Strange Furnace behavior

    I had a similar problem recently with the house furnace on the heat setting. I tracked it down to a relay on the circuit board. I have a new board sitting here but it is an intermittent problem and is working for the moment. Mine has had this problem on and off for about a year, though it...
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    Jumper wire gauge choice

    Good afternoon, I'll address a few concerns here. I do not have too many wires in the three boxes in question. It is a 3 gang box with just the 10g in and out and a 12g in and out. As far as boxes go there is actually quite a lot of room in there. I just didn't want to have to deal with more...
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    Jumper wire gauge choice

    First of all yes, I have learned a lot so far. You are correct on the wire choice 3 wire plus ground. I agree on the third point, even though there is enough room under the screws for two wires and they are held very securely I will change it over to the short pigtail change setup instead. I...
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    Water hose reel

    Great so far, I would love to be able to do the $200 and never have to think about it again option but more realistically for me the Menards and HD ones sound pretty good. I am at Menards at least twice a week and didn't notice one like Rockerbox1 mentioned. Hopefully you will take a quick pic...
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