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My New 40x50 Shop!

nahansmsu

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Bentonville Arkansas
First, I just found ya'll a few weeks back and what a treasure trove of information! Awesome to see how friendly people are and the great information being shared. My shop just finished up (Minus the garage door which is coming in a week or so) and I'm thinking through lighting and such. It's a 40x50 red iron with 14ft sidewalls and a 3:12 pitch giving me 20ft centers. I plan on doing all the electrical work my self. Here are a few pics of the shop...

picture.php


picture.php


I was originally going to with these linkable units:
https://www.amazon.com/gp/product/B01N9AO7VI/ref=ask_ql_qh_dp_hza?fbclid=IwAR2mdOVMoBIr44hoTtP7jqAVWQ-qCFRRJMLBD3rkPArt_1-7irTncEgcuQo

But...after reading these threads I don't think those will cut it.

Here is my purlins layout:
picture.php


I'm thinking about going with theses High Bay 2ft/4ft varieties. My question comes should I go from a lower wattage (110) around the perimeter where the roof is 15-16ft and then to the 165watts and finish it off with maybe 2 4ft 325w directly over center? I've played with the Visual Interior Tool, but not sure if I'm using it correctly? Can you have it compensate for the roof pitch?

Thanks in advance!
 
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Repsolracer22

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Nice outside colors! Good move.

Check sams club website, they have a very similar light. They sell them in 2 packs and are great. Can be linked as well. Real bright.


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nahansmsu

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Thanks! I'll take a look.....not sure if anyone has ever played around with varied wattage as the ceiling get's higher? Or should I just keep it simple and stick to a single wattage throughout?
 
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nahansmsu

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What's your thoughts on the dimming wires. I wasn't aware until last night, but apparently code doesn't allow you to run a low voltage wire in the same conduit as your high power. Do people just use 14thnn to keep it 600v rated, or run some cheaper 18g stuff on the outside of the conduit?
 

cybrdyke

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You can run the low voltage in the same conduit as long as the jacket ratings of the two are the same. Alot of folks use MC cable that has both the low voltage and line voltage inside instead of conduit. You would run that to a switch box that has a device like the Eaton SF10P that has on/off/dim in one unit.
There's other ways to do it as well, depending on how fancy you wanna get. My favorite is to have wireless remote control using Lutron products.
Good luck,
CD
 
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nahansmsu

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Do you have an example of MC that has such? And yea....I'm trying to talk my self into the remote control...even though most of the time I don't think it would be needed?
 

Max

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That looks like nice cable. Will it meet NEC requirements if used surface mounted on a garage wall?

Max
 

Bert_

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MC looks bad if you run it on the surface. You will never be able to get it straight or keep it from sagging.

14thhn is cheap enough. I've never bought any but I would guess that mc with dimming wires is fairly expensive. I'm sure it is a time saver but I'm guessing it is mostly used for whips, not the whole lighting circuit.
 
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Max

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I agree that MC never looks right on a wall or ceiling. My new to me house had a lot of MC in the lower garage that I have redone to EMT so you can see my opinion on it. :)

I am not a NEC expert, and I am curious if MC meets code exposed in a garage. I know it’s ok in a wall...

Max

PS. it was a good thing that I replaced the MC as I also found out that the previous owner did not believe in either GFIs or grounding metal boxes...
 

Bopbop

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Savannah,Ga
My new shop is being wired right now. It is 30 x 60 with 12 foot eves height and 17 foot center height. The building is red iron steel framing.
I am a mechanical engineer by trade. I checked with the electrical engineers in my office, Lighting manufacturer's and some good commercial electricians. Here is some of the things that I came up with.
1. For lights I am using Metalux model vhbled-ld1-9-w-unv-l840-cd1-u. This is a 9000 lumen high bay led fixture. There will be 24 installed in the shop and they will be on a dimmer. At times I want a lot of light.
2. For wiring the smallest wire in the building is 12 gauge. The electrician I am using does not like to use smaller than this and my electrical engineer agrees. The cost difference is not worth the safter factor and you can also increase the breaker size if needed.
3. All of my wire is in steel conduit except for the short cables to the hanging light fixture which is MC cable. The job looks so much neater.
4. My main feeders to the building is copper, no aluminum. For a 200 foot service run a 200 amp service the materials cost to go copper was less than $900.00.

I know I have done an over kill on the electrical in the shop but my old shop was marginal at best and I always had dislikes with it not being enough. This will be my last shop.
john
 

cybrdyke

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MC looks bad if you run it on the surface. You will never be able to get it straight or keep it from sagging.

14thhn is cheap enough. I've never bought any but I would guess that mc with dimming wires is fairly expensive. I'm sure it is a time saver but I'm guessing it is mostly used for whips, not the whole lighting circuit.
A little over double the cost of standard MC.
Mostly from the wall box to the first junction box in the ceiling, where the circuitry starts to go in different directions, but yes...whips for fixtures and sensor power packs.
CD
 
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Fasthotrod

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Dec 14, 2015
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218
Location
Oklahoma
I also went with a 40x50x14, but with a 4/12 pitch instead. Mine has an open span ceiling. I saw a bunch of lighting threads, and decided that LED was probably good for what I needed. So I got to looking and found a company called Omni-Ray Lighting in WI that seemed to have some 8' LED lights for a good price.

I bought a case (25) of them and it was just shy of $500/shipped, or $20/each. I have five installed in the shop now, over the mezzanine on top of my office space. (Pics attached.) I'm running EMT and splitting it up into three lighting zones: North/Center/South. The shop runs N-S with a 12x12 entry door in middle of the 50' side wall that faces west, and a 10x10 in the NE end wall. I'm running #12's so that if I need to add more circuits in the future, I'm set.

So far, I've been pretty impressed with them. I wish that the mounting clips were a bit better, and I wasn't too impressed with the short cord, but it works. I'm thinking about buying more just to have them in reserve in case I need more lights.

Here's a link to the if you're interested. They look to be about $350 for ten, but moving up to 25 gets you a better price.

https://www.omniraylighting.com/pro...umens-12-year-warranty?variant=12184241438834

They are linkable if you're looking to do that... but I'm spacing them out between the I-beams so linking then wasn't an option for me.

Good luck with whatever you decide to do.

Mark

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nahansmsu

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Very nice! I think I've decided on a combination of 110w and 165w highbay's from Green Light Depot. I really need to get some more pictures uploaded...garage door went in on Friday, minus the JackShaft motor which they should finish up on Monday.

It might be a far shot.....Does anyone have any Green Light Depot coupon codes? =)
 
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nahansmsu

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I'm right around $800.....so not quite $1,000, and with them being cheaper probably only $750 if I were to order from them. Oh well...never hurts to ask! Thanks!
 

Platonic Solid

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Qty.16 of the 110W 16,400 Lumen fixtures = 97fc @ 30" workplane

Cost = $1176
- - - - - - - - - - - - -
Qty.8 of the 110W 16,400 Lumen fixtures
+
Qty.4 of the 165W 24,500 Lumen fixtures at peak = 84fc ...

Cost = $990 (worth spending $10 on something for free shipping)
- - - - - - - - - - - - -
One more option:

Qty.10 of the 165W 24,500 Lumen fixtures, 3 each side, 4 at peak = 90fc ...

Cost = $1005

Edit: Note - Above assumed peak ran length of building. Apparently it runs the width per post #29.
 
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nahansmsu

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So....I called them today. They gave me a *special* code for being a first time buyer! It made the purchase *almost* as cheap as ledlightingwholesale.....guess it pays to just call and ask sometimes? =)
 
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nahansmsu

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OK... Time for a few pictures... From the start of the build forward

Here is where it's going!
IMG_20181016_181511.jpeg

Bye Bye topsoil..
IMG_20181018_143849.jpg

Welcome the Red Dirt!
IMG_20181024_164251.jpeg

Digging the footings...
IMG_20181028_124811.jpg

And now the base....
IMG_20181029_182145.jpeg

Plumbed for a small bathroom...sink, toilet, shower.
IMG_20181121_104851.jpg

Rebar in...ready for concrete!
IMG_20181126_155521.jpg

And the big pour...
IMG_20181127_075309.jpg
 
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nahansmsu

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Garage door and inside..

Garage door is installed!
View attachment 849392

Metal on Metal.....R10 insulated!
IMG_20190104_144026.jpeg

I asked if they could leave the lift a few days....he said it could stay for a week!
IMG_20190106_120454.jpeg

So...I took advantage of it started running conduit...my first time so easy on the criticism! lol
IMG_20190106_154418.jpeg
 
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nahansmsu

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Finished up conduit today... Man that lift is heaven sent! Here is what I did.... Green is EMT..
Orange (J) is junction boxes. I'll run MC down from the junction boxes to the lights...

received_1080231892151979.jpeg
 

Platonic Solid

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I assumed the peak ran the length of the building. I see by your layout that the peak run the width. Probably cause I only see tiny images in your first post. That makes my last post #24 inaccurate. Though I still don't think you have enough lights.
 
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nahansmsu

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I skipped every other rafter to see where it lands....worst case I can come back and run a few more legs off the main. I don't get my power ran to the building (getting 200amp service) for about 2 weeks so I should have everything wired just waiting on service.
 
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nahansmsu

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After going back and forth with the local electric company I've changed my plans on how to get power to the shop.

My first path was to get new 200amp service ran directly to the shop. Turns out in the last month the electric company no longer mounts meters on buildings, but rather on a stand off ** feet from any structures. This wouldn't have been a big deal, by my electrical junction box is about 5 feet from my shop (thought it was going to be an easy run) and even worse the orientation of it would require them to disconnect it and rotate it. They wanted to charge me a pretty penny.....so fast forward to plan #2.

I then said we'll let's upgrade the house to 400 and I can just sub 200 from it. Turns out the orientation of the box came into play again and they would still need to rotate it. I finally got them to admit, but not willing to cover the expenses, that the box wasn't orientated in the "best way" in the first place...okay scrap that.....plan#3

Based on my amp load and equipment in the shop, and that my house is new (2 years old) and fairly efficient I should be able to get away with just pulling from the existing 200 service. I would like to attempt this myself, but need some advice! Below is a picture of the panel on my house. Can I put a dual pole 125amp breaker in 2 of those slots and pull wire from there to a sub in my shop? My shop is about 7 feet from this box directly, but obviously would need to go down (under a sidewalk) and the back up. Still probably only 15ft of wire I'm estimating.

Thanks in advance... I'm sure I'll have more questions!


IMG_20190116_173608.jpeg
 
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dcg9381

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I think you'll be fine sharing that 200 main, unless you're going full industrial out there.

And your genset can power both..

> Can I put a dual pole 125amp breaker in 2 of those slots and pull wire from there to a sub in my shop?

It appears that way, Yes. However, 125 amps is a bit of an "odd" size to me - it looks like it's 1GA copper.. Your run isn't very long, so you aren't going to spend a fortune in wire, but the most economical way to do it is probably run 90/100 amps via aluminum, but oversizing the copper won't kill you.

Take care on the wire type - I assume in-conduit. Wire type may differ if it terminates outside the shop or inside the shop, unless dual-rated.
 

Fasthotrod

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After going back and forth with the local electric company I've changed my plans on how to get power to the shop.

My first path was to get new 200amp service ran directly to the shop. Turns out in the last month the electric company no longer mounts meters on buildings, but rather on a stand off ** feet from any structures. This wouldn't have been a big deal, by my electrical junction box is about 5 feet from my shop (thought it was going to be an easy run) and even worse the orientation of it would require them to disconnect it and rotate it. They wanted to charge me a pretty penny.....so fast forward to plan #2.

I then said we'll let's upgrade the house to 400 and I can just sub 200 from it. Turns out the orientation of the box came into play again and they would still need to rotate it. I finally got them to admit, but not willing to cover the expenses, that the box wasn't orientated in the "best way" in the first place...okay scrap that.....plan#3

Based on my amp load and equipment in the shop, and that my house is new (2 years old) and fairly efficient I should be able to get away with just pulling from the existing 200 service. I would like to attempt this myself, but need some advice! Below is a picture of the panel on my house. Can I put a dual pole 125amp breaker in 2 of those slots and pull wire from there to a sub in my shop? My shop is about 7 feet from this box directly, but obviously would need to go down (under a sidewalk) and the back up. Still probably only 15ft of wire I'm estimating.

Thanks in advance... I'm sure I'll have more questions!


IMG_20190116_173608.jpeg

Yes, you can... but I'd like to offer another option. This is assuming that your panel is an Eaton BR series... if not, then we'll have to look closer. But here goes:

If you can relocate the breaker for the AC to the other side of the panel in the lower right, that frees up four positions on the left. That may allow you to install an Eaton BRS225 Sub-Feed Lug Block that can allow you to send the full panel capacity to the shop, where you can install a 200A panel. You'll want to check the orientation of how the sub-feed lugs exit the kit to make sure it can work for you. (Straight out, angled down, or angled up... more on that below in my project description. From what I can tell from the cut sheet below, it's straight out?)

The main 200A breaker in your existing panel will provide you with overcurrent protection for the whole system, so the 200A breaker in your shop panel will basically be acting as a disconnect.

Cut sheet from Eaton that shows the sub-feed kit:
https://cdn2.rexelusa.com/medias/sy...87717406/Eaton-Loadcenters-BR-Accessories.pdf

Found it here as a cost reference:

https://www.platt.com/platt-electri...-Blocks/Eaton/BRS225/product.aspx?zpid=270025

I'm sure there are many other places to buy it, so shop around for the best value.

You will also need to get some lugs for the neutral and ground connections to run to the shop. They are also listed on that Eaton cut sheet, I believe...

I did something similar for my shop, but got lucky with my local POCO and they were cool as hell with me relocating my meter from my house to the shop. I now have a meter/main at the shop with 200A service and feed-through lugs, which feeds it the back of the panel into the shop to a 200A main panel. From there I use a 225A capable sub-feed lug to feed the original 200A house panel. (I will need to change the house panel over to separate the neutrals from the grounds.)

The meter/main is the service disconnect. From there, my neutrals and grounds are split at the shop panel and the house panel. I had to buy a lug that plugs into the neutral bar to be able to send a 2/0 neutral to the house, and a lug for the ground.

I went with Square D so my part numbers will be different than yours, but my guess is that they all have something similar. So far, the POCO has power to the shop and we just passed the rough in inspection for the shop. I'm fighting the rain right now... every time I dig the trench from the shop to the house it fills with water so connecting the house to the shop isn't completed yet. Pics below for reference.

You can see in my shop main panel where I have a main surge protection module in the lower left, then the four position 225A sub-feed lug kit, then breakers for shop loads. The lugs on the sub-feed kit are oriented such that the house feeders will go up and curve around to the right into the conduit feed to the house. You can also see the neutral lug kit on the left neutral bar, and the ground lug on the right side ground bar.

Note: The sub-feed block is also available in a 125A two position block. I bring this up because on my Square D 225A sub-feed lug kit, the lugs are designed so that you don't have to bend the conductors at a 90 degree angle to terminate them. They are oriented so that you have a "kick" which goes up if it's installed on the left, or down if it's installed on the right. I don't know how Eaton does this, so if they are the same as Square D you might run into a jam if the conductors leave the block up and to the left in your panel. That might cause you fits trying to bend the conductors around and it out of the panel? You might flip it to the right, but then you wouldn't have the option to keep the generator breaker there on the right... unless there is an interlock kit design that uses the upper left breaker instead? Just spit balling here... not sure what's more important to you at this point? Got any pictures of the existing panel(s) so we can see what's going on?

Hope this helps.

Mark

New meter/main panel:

ab2f9c2cc42c8bc238a891a595086b2a.jpg

...which feeds straight out the back and into my shop main panel in 2" conduit:

052abb3a1f1f21294fb192e19fe7d8b7.jpg

Closer shot of the inside shop panel. Feed lug kit is on the left above the surge protector. Neutral lug is on the lower left neutral bar, ground lug is on the right:

415f32ae22e4d46288d0d87417e5ffad.jpg

From the shop to the house... battling the water at this point.

ac808d55601df8c989b8fa7042e72a16.jpg

Old meter box will be replaced with a 12x14 junction/pull box to make pulling the wire easier.

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nahansmsu

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Awesome...thanks for the advice! I'm also battling the weather here....the next few days are supposed to be rainy/snowy and cold. I'll get the panel taken apart and see if I can move the AC over.....I like that idea!
 
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nahansmsu

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Well I finished pulling the wires and hooked it up to a old extension cord... Boom they worked!

I have a video, but having problems uploading it.....I'll try again in a few. My first impression is they are plenty bright enough. I found a lux meter on walmart.com that as marked down 50% so I ordered it...waiting on it to come in.

received_222484948693604.jpeg
 
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nahansmsu

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Alright...it's me again as I continue the build. I spent time contemplating what Mr. FastHotRod had to say, and read his post about 20 times. Very informative and I learned a ton! Super thankful! After going through my expected load pull I think I'm going to go with my idea of just putting a 125amp double pole breaker. I don't see needing to ever pull much over 100 even if I'm hosting a symphony of welders and tools at the same time. besides it will save on costs from the lug, smaller gauge wire, smaller conduit, smaller subpanel, and easier to pull it all together. Here's the plan...check me for insanity please:

125amp BR double pole
https://www.amazon.com/gp/product/B0009XAXJQ/ref=ppx_yo_dt_b_asin_title_o00__o00_s00?ie=UTF8&psc=1

Going to run:
#1 THHN x 3 for the two hots and neutral
#6 THHN for the ground

The only challenge is none of the big boxes carry it in stock....I may call around to some of the local sparky shops tomorrow, but I found it here for fairly cheap
https://www.wireandcableyourway.com/1-awg-thhn-building-wire.html

I plan to make a 6-7ft run of Schedule 80 along the wall of the brick house that the main service is on....90 it down 18-20 inches below the ground, under my sidewalk, and then the short 3-4 feet distance to an LB on the bottom of the shop. I went ahead and dug out the trench from the house to the sidewalk to see what I would be up against....Wasn't much fun as I had base from the house foundation to deal with, but eventually got there.

Since I'm only talking about a 15-18ft run would you just stick with sch80 all the way? or should I convert to 40 under the ground? I'm just assuming I have to use 80 since it's exposed on my house, and then will be when it comes out of the ground to the LB at the shop.

I was also planning on 2inch....I know it handles it from a fill standpoint, but thought it might be a tad easier to pull the cables through. I'll post a pick of my first trench.

Thoughts/suggestions/words of encouragement as I tunnel under the sidewalk are encouraged! lol
 
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