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46 Merc PU Engine overhaul

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e-tek

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To bad you were not closer. There is a guy around here that has over 50 flatheads just sitting outside :| He was selling them for $50 each or by lot if you wanted.

Ouch. I wonder how one finds people driving from Oshawa to S'toon!! Actually, at those prices, shipping at $1 a pound might be worth it!
 
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jayoldschool

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Shipping on the bus (Greyhound) is dirt cheap. I'm sure one of the Toronto area guys would take care of it for you...
 

Keep

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Well I will try and get a hold of the guy. If anything I could pick it up and store it until other arrangements could be made. I was thinking of grabbing one myself, there are a couple "Canadian" ones with the aluminum heads.

I do not know much about the flatheads but I know there were ones with the waterpump on the heads, and ones without. I used to have some head numbers written down somewhere.
 

lazyazz

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Nice 46, you could always put a SBC in it.....jus kidding.
Your truck is in great shape.

ps: I did the SBC thing.....
47Merc Jun15.08i.JPG

47Merc Jun15.08c.JPG
 

kbs2244

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"I do not know much about the flatheads but I know there were ones with the waterpump on the heads, and ones without. I used to have some head numbers written down somewhere. "

I never knew there were flatheads with water pumps.
I thought they all just thermo siphoned the block water.
Did any have water in the head?
 

Stuart in MN

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All flathead V8s had water pumps and water cooled heads - the model T four cylinder was the thermosiphon engine. Early flatheads (up through 1936?) had the waterpumps on the heads, later ones had the pumps down on the front of the block.
 
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e-tek

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All flathead V8s had water pumps and water cooled heads - the model T four cylinder was the thermosiphon engine. Early flatheads (up through 1936?) had the waterpumps on the heads, later ones had the pumps down on the front of the block.

Right you are Stuart!
 

Fidget

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Hard to find any surviving flat head blocks without cracks. Time has taken it's toll on us all! e-tek you're are you on the HAMB site?
 

Fidget

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Is there still any of those French military engines floating around? The French ran flathead Ford engines in some of their trucks up into the '80s. Some guy bought a warehouse full of surplus crate engines a few years back. Are there any of them still for sale?

http://www.reds-headers.com/html/ffh.html

http://flatheaddrag.com/french.html

Word on the HAMB site is that they're all gone. Once in a while something seems to surface, and everyone gets amazed that one was still floating around.
 

rsanter

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not much help, but I happen to know there is an NOS flathead block in Don Garlits shop.
still in the original crate.
it was cool to see, but the chance of getting it would be about zero

bob
 
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e-tek

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Well boyz, found a few sources for engines and blocks. A few local guys on the Ford site have complete engines that where running. Plus there's a local flathead parts dealer that is actually quite famous! He's mentioned in HotRod and in a book on Flathead engines. Anyaways, he has reconned blocks - hot-tanked and magnafluxed.

What I'm leaning towards is buying a complete engine AND a good block. It'll be good to have a spare, plus a flathead can be my shop art piece! Maybe I'll doll it up and park it in the 2-car once I epoxy the floors and add my neons, etc!
 

Boyd Who

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Great thread, e-tek! Too bad about your block, but at least you've found something to replace it with.
Your adventure sure makes me wonder about running a flathead in my T Touring now. LOL
 
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e-tek

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Great thread, e-tek! Too bad about your block, but at least you've found something to replace it with.
Your adventure sure makes me wonder about running a flathead in my T Touring now. LOL

I gotta say: I have really fallen for the flatty! I've had most kinds of "common" engines and a few no so common, but the flatty looks cool and is totally ODDBALL inside. Generally they are hard to kill - so long as they don't freeze hard, which mine obviously did, just before I got it. That and me overheating it due to the water loss made the crack HUGE!

I really can't wait to get it back together!

I'd also put a flatty in a rod I'm gonna do, if I didn't have a FORD Windsor/C6/9inch drivetrain waiting to be used!
 

tcianci

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I was about 10 years old when I watched my dad tear down a flatty for the first time. He was a Lincoln/ Mercury mechanic in the late 40's through the 50's He had the thing apart, swapped out a cam and we had it running by that after noon. It was in a 51 Merc. Nice sounding motors. If he were alive today, I doubt that my 40 Ford would have an orange motor in it. He probably wouldn't stand for it! I have seen a couple of magazine ads for the pending release of an all aluminum flathead thats about 100 CI, bigger than the originals to hit the market soon. I'm sure they will be spendy but the idea of brand new big inch flattys is pretty cool!
 

Mart

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Quote:

One item of interest is this plugged water pump outlet, which could've caused some overheat issues, but not sure if it let water into the oil:

Oct1009035.jpg


This is nothing to be concerned about (I know this was early in the investigation.) There is no passage at this point, the gaskets do not even have a hole here normally.

Thanks for showing the pictures of the crack. I have never seen shots like that before.

Mart.
 
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e-tek

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Earlier in the thread someone said how hard the valves are to get out of a FH....well, after the first couple came out easy I disagreed, but now that I'm on 12 of 16, I have to agree!!! Holy **** - if they haven't been out for a while (long time on mine!) they can be DAMN sticky. I bought a 3 foot compression bar and even so some of them will NOT release the horseshoe clip that holds them in the block. SHEESH!!! I guess I could use heat, but that might risk the springs...so I've been soaking them in the famous Acetone-ATF mix...
 

Mart

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If they are inlets you could try a tire iron down the inlet tract and push the guide down to release the horseshoe-clip. Or try removing the spring in situ and knockingb the guide halves down from above. Once the clip is out you can then lever them up and out.
Mart.
 
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e-tek

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Any updates on this posting? This is one of my favorites....

Hey Ken,
Again, still awaiting the "new" block. My guy was supposed to have it for me end of January, but called because once he got it all apart it didn't pass the Magnuflux test. So he's tearing down another. Hopefully this one turns out OK!!!
As well, I've sourced a complete engine that I will also rebuild. I wouldn't mind a spare....Plus that way I'll be SURE to have it up and running for spring!
 

swharris

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Oct609015.jpg



Boy that L24 brings back memories. Thoses SU's bring back nightmares ;-) A motor so simple even I could build one. My first car was a '72. I had no idea what I was doing...cam and headers killed any hope for low end torque, but I could brag I had a big cam ;-) Loved that car. Maybe I'll get another one day...v8 swap...hmmmm.
 

regguy1

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Very strange, but I have to go with ddawg on the bearings. -They are long gone. There is some scoring visible also which may also be in the crank.

Once you get everything cleaned up it will be easy to pass a little light down passageways and see if anything is rusted out. Once a gasket seal is gone it is easy to push more fluid past it.

Do you have any pics of the metal particles?

I agree, Just for kicks use a Plastigage on the old bearings..bet you'll be surprised how looose they are.
 
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e-tek

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FINALLY - I found an ENGINE. This will be a spare until I can find a 46 block for my original engine. It's a 51, meaning that the water intakes are in the front of the heads, the distributor is top left (and servicable!) and the water pumps do not double as engine mounts. I got it from a fella near me who I met on the Ford FTE site. He has like 4 Mustangs, several vintage Ford trucks and new Bobcat - which he used whenever he could!!

IMG_1477.JPG


IMG_1478.JPG


IMG_1480.JPG


IMG_1483.JPG


We got it started - he wanted to show me it ran - then pulled it out and put it in my mini-van for the trip back to my place (I love my Mopar Van!). Back at my place I pulled it out and spent next the day cleaning it up for a coat of paint tomorrow. I'm THRILLED - The Old Man will run again!!! :beer::thumbup:
 

kbs2244

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You know, when I looked at thos PICs it made me remember that Ford has been putting the generator up high and in the middle since the start.
My 4.6 is just like that.
It makes so much sense to protect it from road splash that way.
 

rarevair

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So, if you don't use the waterpumps to mount the front of the engine are you going to fabricate something to use the '51 truck style mount? It is interesting that your original engine used the two belt waterpumps with the front mounted dist.

Glad you are sticking with the Flattie, have had a '46 AB in my '40 coupe since I got it in '76. Thought about swapping it out several times, but the flattie starts runs sooo sweet.

Good luck with your project.
 
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e-tek

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Here it is all cleaned up. Spent the entire day Saturday on it. After I scraped most of the 1/2inch of crud off, then gave it a thinner wash with a brush, then Spray Nine, then hit it with the pressure washer. What fun!! Next up: PAINT!!

IMG_1561.JPG
 
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e-tek

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So, if you don't use the waterpumps to mount the front of the engine are you going to fabricate something to use the '51 truck style mount? It is interesting that your original engine used the two belt waterpumps with the front mounted dist.

Glad you are sticking with the Flattie, have had a '46 AB in my '40 coupe since I got it in '76. Thought about swapping it out several times, but the flattie starts runs sooo sweet.

Good luck with your project.


I guess I'll have to - I'm not sure what others have done. Maybee they swap the water pumps?
 

Flathead Youngin'

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swap out the water pumps and then use some of the old spacers that hot rodders used to use........

i think those are car pumps, i'm pretty sure you are looking for truck pump that have the "ear" on them.....but the ear is still too high, which will make your engine sit lower......thus needing the U shaped spacers....

they used to use them when say, old hot rodders would want to put a 49-53 merc (or any late model) in to a something like a 35 ford......

i can grab some pics of my stuff if you need to........napa had the pumps but the double pulley make make it a bit more difficult......

I guess I'll have to - I'm not sure what others have done. Maybee they swap the water pumps?
 

bgott

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That truck you pulled that out of is a '53. At least, here in the states it's a '53. Did the truck have an older engine?
 
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e-tek

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e, you going to run it on your test stand first?............

Wasn't going to as the gentleman I bought it off got it running before we pulled it. Sounded OK to me. Hopefully will run again within a couple weeks. I just need to finish another project to have more room in the shop!
 
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e-tek

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That truck you pulled that out of is a '53. At least, here in the states it's a '53. Did the truck have an older engine?

I don't think so - I must be wrong on the year! But generally we are a couple years behind in Canada (esp. Saskatchewan!!) :bounce:
 

rarevair

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If you go back to the pumps on the original engine, I don't think they will clear the dist. My best guess is that these are the pumps you will need:
http://www.speedwaymotors.com/1949-53-Flathead-Car-Pickup-Water-Pump,5317.html
They may even work will all the other pulleys and accessories on the new engine. Aren't flathead engine swaps fun? BTW when swapping pumps, don't forget the bolt in the water outlet.
 

Flathead Youngin'

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i found one pic of the pumps but still can't find the spacers......find a truck pump and you don't need the adapters....used the merc pumps and you'll need the adapters.....

i had it bassackwards in my earlier post
 

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