I got sidetracked from the overall plan of what I wanted to do this weekend after I listed and sold my hydraulic press. With cash in hand I figured it would be a perfect time to insulate my door. I say the perfect time because I had been paying so much attention to the thermometer in the shop and how fast it would drop quickly after turning the heater off. I knew the door was a huge culprit to heat loss. I mean, look at it, other than being a heat sink in the summer, it doesn’t do much other than keep the elements out.
2 garage door insulation kits, which is what a door my size would've taken, came out to cost $170ish and the R value was a little less than using 1.5” poly-iso. This stuff is R9.6, which should help, and it was about $120 including a roll of tape.
What’s on the door is 1 sheet. I hate waste so the plan was to get the 48” parts on the end (that have 3 lips) done in pieces. It’s a lot like a puzzle. I found this project oddly satisfying.
I can cut a decently straight line with no guide but it’s a faster and neater with one. No doubt, though, that I couldn’t have had the seams as tight as I got them without a guide.
I couldn’t imagine cutting this stuff by hand. I had read a couple threads of guys that recommended hand saws. The mess had to be huge. With a circular saw it’s messy but it’s mostly dust.
Two full sheets in. The scrap is below. Seriously.
I got the insulation fully installed so it was a snug fit up and down and side-to-side. It took a little planning. For example, rather than try to push the workpiece into the self-tappers if you slide the piece in above them and then push the piece down, letting the screws cut into the piece it’s much easier. As well, each piece done like that felt really rigid. Fitting all these pieces in so snug was a lesson in how stored energy works. This door is no longer flimsy. You also cannot hear through it anymore. Being called into the house from the back steps no longer works, we’ll have to figure a new system.
I took a break from the door, sprayed the dust off with compressed air and we set up the tree. This was one of their highlights of a pretty good long weekend. They’ve had a countdown sheet, which they made a couple weeks ago, counting down to the day they could set up the tree.
It’s so funny to see how different their personalities are surrounding getting the tree up. The little one (I call her the Crumb Tornado) tried to get 5 or 6 baubles on one branch. When it wouldn’t work she’d grumble and it’d get progressively louder (that’s my wife in her, joking but no joke… haha) and her brother (who we call Bob Racecar) was all about getting as much on as possible, the glory of getting the tree decorated would be all his!

He especially wanted them as high as possible.
That dang topper is exactly why there are movies where a father picks up the entire tree and hurls it into the street. Is there a movie like that? No? Not yet? There should be, and I could be the star of the show because it took a chopstick and 4 rubber bands and a dozen attempts to get the things situated. Perhaps I’ll remember to get something different next year? I’ve said that for the last 3 years.
After the tree, some laughs, some Christmas music and me adapting the lyrics is my juvenile way, the munchkins were put in bed and I made my way back out to the Zen of garage door insulation.
The tape took longer than I expected, for sure. It was long enough that I swear the country music station started their second rotation of the same songs. Still, even though there’s nothing attractive about an insulated garage door, I liked seeing it insulated, especially taped up.
I got to the point where I ran out of energy and called the weekend done. I didn’t even expend the time and energy to clean up. This was the first time this weekend I hadn’t done so. I thought I was a reformed man each and every time I noticed that all the tools were put away and the floor was clean but leaving it like this proves I'm not there, yet.
This is what ended up being left over, in total. The big piece is going to be perfect for insulating the hay-loft door in the front of the garage (the door in the gable end) that I'm going to rebuild, in the spring.