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Above 1200 Sq/FT Barn Workshop build

Wokspaces above 1200 squarefeet.
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ururk

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Saturday, June 22: A freind came over and helped me install the vertical soffit board - they were too awkward for me to do myself, and the combination of gluing/screwing needed a second set of hands. We got the back and sides all done.

 
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ururk

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Saturday, June 29th: Made good progress on the soffit. Installed the short roof panels, as well as much of the upper roof.



 
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ururk

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Friday, July 5th: No pictures (I want to share :p - I believe it was very humid and I'm a complete mess). Started on the soffit facia.
 
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ururk

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Saturday, July 6th: No useful pictures - I had to rework the upper soffit panels and install a board above the shed roof. Also installed more facia.
 
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ururk

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Sunday, July 21: Slight delay at this point. I wanted to prep the front soffit for either a security camera install, or lighting of some sort. Ended up ordering different lights and settled on some flat-panel LED lights, with remote drivers. This simplified wiring, but wasted some time while I waited for parts to arrive. Also, at this point I've started getting metal siding quotes since I had measurements I could rely on.

I bored a hole through the wall assembly, and installed a PVC conduit for the low-voltage wiring, but wasn't yet ready to install the wiring.

 
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ururk

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Wednesday, July 24: Test fit soffit light, sorry for the bad photo. I made a custom flat soffit panel out of matching coil stock.

 
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ururk

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Friday, July 26: Finished the panels on one side. Fought mosquitos, humidity, heat. At this point when I took the picture I was more or less ready to run inside.

 
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ururk

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Saturday, July 27: Began installing more soffit facia. No great pictures - long day and it turned out to be really difficult to install myself.
 
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ururk

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Thursday, August 1: Finished the side, seam fell at an odd spot so added a U-shaped piece to make it look nice.

 
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ururk

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Monday, August 5: All of the facia boards have been installed that can be. I also touched up all the unpainted/scratched parts of the trim.



 
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ururk

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So up to this point in time (August 5th) the soffit is all done except the front facia pieces. I'm still using the pump jacks, and had to attach them to the front facia board.

I'm in the process of processing photos taken after this time, hopefully will have them done tomorrow night so I can be fully caught up :D.

Yes... this is a bit excessive but I figured since I started posting photos for each day that I worked, I might as well keep it up.
 

Grizz1963

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So up to this point in time (August 5th) the soffit is all done except the front facia pieces. I'm still using the pump jacks, and had to attach them to the front facia board.

I'm in the process of processing photos taken after this time, hopefully will have them done tomorrow night so I can be fully caught up :D.

Yes... this is a bit excessive but I figured since I started posting photos for each day that I worked, I might as well keep it up.


Thanks for sharing.

I find that my thread has become a record of stuff I do and have done.

Often surprised when I see stuff I have completely forgotten about.


Attention to detail is great.

And progress is progress.
 
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matt_i

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Great to see you posting again with some updates! Things do slow down the process..."scope creep" has definitely affected me with ideas I had and wanted to do along the way. One thing was that I "stuffed" each soffit corner with a Cat 5/6 wire so that someday along the way I could have a security cam.
 
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ururk

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Great to see you posting again with some updates! Things do slow down the process..."scope creep" has definitely affected me with ideas I had and wanted to do along the way. One thing was that I "stuffed" each soffit corner with a Cat 5/6 wire so that someday along the way I could have a security cam.
Yep! Did the same - I even ordered a PTZ to test out the view, but I wasn't happy with the camera so returned it. At the moment the front corners have two cables each, but I'll need to install blocking before I add the front facia pieces.
 
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ururk

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Monday, Aug 19: Installed two electical boxes to house the soffit LED light driver, two ethernet cables, and a Shelly IoT switch. Ethernet is for future use - if I put a PoE PTZ or 360 camera in the soffit.

 
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ururk

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And again, work was done prior to this date but at this point I'm not able to document every little task I do.
 
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ururk

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Sunday, Aug 25: Midway through this project my opinion on our avian friends went sour. They had begun to make holes (just a few) in the foam. It was time to patch the holes. This was a slightly painful process, as on the back wall they had made three holes. All had twigs, but thankfully no eggs, although earlier in the summer I heard chirping coming from one of the holes. Patching was more or less painless, and was fortunate to have leftover foam.

Additionally, installed strapping on the back and put housewrap up as a primary barrier to water entry. The foam had originally been intended to be the WRB (weather resistant barrier), but doubt crept in and since it won't hurt I added it.
 
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ururk

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Thursday, Aug 29: Siding was delivered! I went with continuous siding, so it's a mix of 10'-20' long pieces. Delivery cost: $25. They are located an hour away. I realize the distributor builds this into their markup, but closer distributors were more expensive on both the siding AND delivery.



 
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ururk

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Saturday, Aug 31: Made and installed the lower boards. These took a bit of figuring out, as there were some unexpected challenges. In the end they worked out perfectly.

 
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ururk

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Monday, Sept 2: Although I was severly over extended (had been working late at work for two weeks prior), managed to get going on the siding. Since this was the first (really expensive) corner it took me a lot of time to figure it all out. Because of the "elevation" change between sides, I had to make a specifically shaped cut at the top.

 
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ururk

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Saturday, Sept 7: Just based on my previous "speed", getting half a wall installed in one day isn't too bad, especially since I was cutting the panels with a metal saw by hand (no jig, yet).



Footnote: The housewrap on this wall is a bit sloppy. Future corners/walls are done better.
 
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ururk

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Sunday, Sept 8: All done with the lower wall! Things can only get harder now, but that was the idea - get some experience with the easy section first.

 
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ururk

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Tuesday, Sept 10: This was perhaps the hardest part - reworking the upper soffits. I had to take off the old siding, which was in OK condition but obviously in 10-15 years time would have had to be repainted.

Blue tape marks where the bottom "batten strip" will go on the silver/grey flashing.

 
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ururk

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Saturday, Sept 14: After installing the batten strip, I put housewrap up and installed the top j-channel.

 
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ururk

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Sunday, Sept 15: Progress on this upper area is slow. I decided to hand cut all panels, which may not have been the smartest idea. I also had trouble fitting them in since they slide to the right. But, after numerous cuts (both the siding and me) I got some panels installed. Plus, I'll be trimming around my first window and the instructions the mfg provides are both inadequate and differ from what they recommend on YouTube and over the phone.

Note the temporary roof.

 
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ururk

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Monday, Sept 16: More panels, and a bonus OCD-fulfilling surprise - the batten strip aligns exactly with the first pitch change.

 
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