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Connecting SER cable to MHF

75gmck25

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Jul 21, 2014
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Alexandria, VA
I have 2-2-2-4 aluminum SER cable running from my main electrical panel over to the exterior wall closest to the garage. At the wall I need to transition to 2-2-2-4 MHF so that I can make the buried wire run over to my detached garage and connect to a sub-panel. I will be using a 60 amp breaker at the main panel, so the wire size is well within the specs for amps and distance.

What do I buy to make the interconnection between SER and MHF inside the junction box? Do I buy an empty plastic or metal junction box and then use approved wire splices (barrel splice?) inside the box? Anyone have a suggested brand/type of wire splice that will be code compliant for #2 aluminum wire?

Thanks,

Bruce
 
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theoldwizard1

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Feb 22, 2011
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SE MI
Polaris connectors are very common for splicing large wire such as 2 AWG. Not sure if Home Depot has them, but they are common. They are not a true "**** splice" but the should work well for your application.

I am not sure if it is approved for aluminum wire, but the old split bolts work well also. You MUST do at least a double wrap of GOOD (3M 88) electrical tape.

Some one else will have to recommend what size box you need for your splices.
 
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Bert_

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Dec 24, 2016
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NW Iowa
Polaris connectors, Many split bolts are rated for aluminum, You could also use a terminal box
MIDELEE00009_98_PE_001.jpg


Midwest and I'm sure other manufacturers make them. Available in 60A, 100A and up. About $100, probably not much more expensive by the time you purchase a box + individual connectors and they are very installer friendly.
 
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75gmck25

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Alexandria, VA
Those terminal boxes are probably overkill, but would be really convenient. It looks like the size I need would cost about $110.

I found a few wire splice supplies at Home Depot, but the stock was limited. However, I could get the splices for about $2.50 each, and then add heat shrink or tape for insulation.

Bruce
 

Radix2

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May 28, 2014
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Location
the thumb!, MI
Those terminal boxes are probably overkill, but would be really convenient. It looks like the size I need would cost about $110.

I found a few wire splice supplies at Home Depot, but the stock was limited. However, I could get the splices for about $2.50 each, and then add heat shrink or tape for insulation.

Bruce

Splicer/reducer if you want inline, split bolts if you want side by side.

The Polaris are for the trust fund guys or those who take them from work...nice tho.:eek:
 
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