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Dr_Clyde's Shop Projects

jeepinerdeep

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It's been too long since my last post, I apologize. Things have been really busy lately, but I will fill you in on what's been going on.

For starters, I am moving my shop. Due to some unfortunate circumstances with my current landlord, I have to relocate. I had it too good for too long, and it was only a matter of time before the other shoe dropped. I am downsizing a bit, not really by choice, but that's life. I found a place within my budget that will allow my business to continue unhindered, but on a slightly smaller footprint. I'll just have to be more careful about what rusty junk I drag home. :D

For the last few years, I have worked full time out of my shop in conjunction with my day job. It was a mutually beneficial arrangement that worked great but its time to move on. Trying to run a business in the evenings and weekends and also work full time is starting to wear me a bit thin, so this has been a good opportunity to re-assess my priorities and where my career is headed. It is an exciting point in my life with some great potential.

For now, I can't leave the day job, but I will continue to grow my shop until I can make it pay for all my bills, and not just itself. The work is not showing any signs of slowing down, and I have no intention of slowing down. I am in the process of moving now, and I am anxious to get the spindles turning again.

Here is a shot of the empty new digs. Machinery goes live in 2 weeks. :rocker:

You'll be back to kicking **** in no time. Heck you already have a workbench and a lunchroom table !
 
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sberry

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This is good biz due to the fact that its specialized others cant do it, keeps low ball competitors out and most are likely repeats and steady.
 
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dr_clyde

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Holland, MI
Update! It was moving day last Saturday, and I lucked out with the best possible weather, short of it being 75°. It was February in Michigan after all.

Anyway, my Dad and a couple friends came by and we made short work of moving the machine tools. I had been moving the other stuff as time permitted, so all that remained was the forklift stuff. I had access to a few forklifts at the old shop, but I needed to rent on the unloading side. Note to self, keep eyes peeled for a good deal on a used lift.

Here's what I rented for the move. A very nice Mitsubishi FG30N. It was damn near new, only 130 hrs on the clock. It was rated for 5500 lbs at 24" from the mast, but I think that was pretty conservative, as it picked my 4500 lb. lathe at the end of the 5' forks.

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One of the first loads of the day was the bridgeport, the surface plate and the drill press. We'd already moved the welding equipment and the welding table, but I forgot to snap a photo. Here's my Dad, buddy Terry and his helper Phillip starting to get some straps on things.

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Bridgeports love corners. I positioned it so the ram can swing 360° and the table can move all of it's travel plus a few inches. I rarely have work bigger than the table, but it does happen on occasion.

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Ready for the lathe.

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The welding table fits pretty well in the back corner. I have room to walk all around the 4' x 10' table, and the welders will be by the door if I need to work in the parking lot, which happens more than I'd like. I gotta get some foam on the frame rails of the Ford, I've already ripped my jeans on them walking by the table.

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Getting the 12' long lathe through the 10' overhead door required picking the lathe on an angle, and reversing through the door on a diagonal. Much like moving a couch through a narrow doorway. Here's pops and Phillip getting it rigged for me.

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Last load of the day consisted of my 1964 Do-All saw. I took the chip pan out so it wouldn't vibrate out on the road. She was one of my first machines along with my welders, and I don't intend to ever get rid of it. It could use a splash of paint and some new tires though. Problem is I use the dang thing so much I can't afford to take it out of service to redo the cosmetics!

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We moved a ton of tools, I was too busy to really do a good job of photographing, but here is how it sits now. I am sitting next to the air compressor in the mezzanine above the office.

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There's really more room than there appears to be. The big wood table rolls around so I can fit a vehicle in to change the oil or whatever. I had to be selective and only bring the machines I really need to do my work. I could fit one or two more if I booted the Ford, but I really need to get that thing running so it stays for now. The Cincinnati mill is going to stay at the brewery for now, I need it there. I think my buddy Steve is gonna buy my Tennsmith brake, so that's going to his shop. I got a line on a better one anyway.

So that's where we're at right now. Hope it works out, I am excited. Gotta get the air lines run, unpack a bunch of boxes, and clear off the tables. I have maybe a week before customers want work done again. This " I'm moving" **** is getting weak. :lol_hitti
 
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zkling

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Shame on the downsize, but looks like it is going to be a nice place! Interesting layout. What all will you have to give up? Will you have a spot for your bandsaw and large roller tables?
 
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dr_clyde

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Shame on the downsize, but looks like it is going to be a nice place! Interesting layout. What all will you have to give up? Will you have a spot for your bandsaw and large roller tables?

The vertical bandsaw is sitting next to the stairs just inside the man door. The big horizontal will stay at the brewery for awhile, but I have a small import saw that will work until I get my Kalamazoo out of storage and put back together.

I won't have room for the conveyor infeed table right now, so I'm going to fab a couple small roller stands.

I still need to sort out the stock rack and get a smaller one set up for my most commonly used material.

Overall it will be a good thing. I haven't lost any customers, and it looks like I'm going to be picking up even more welding and machine work in the next couple weeks, so that's a positive thing. I'm still looking for a bigger place, but I can rent here yearly until I find a better home. I'm choosing to view this as a good chance to re-evaluate what I do best and grow.
 

jeepyy

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Jul 22, 2013
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WOW!!! All clean and all american good quality machines. It look like a clean and well organized shop.... just the way I like it!!!
 

chiz1180

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Oct 28, 2013
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Ohio
I have always enjoyed following your projects in this thread. New shop looks great! looks like you had good help moving your machines, whenever I have moved anything like that it always seems to take forever. Thanks for posting your progress and best of luck as you move foreword.

chiz1180
 

Thumper68

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Duluth MN
New space is looking good and I'm glad to hear that your bis is growing as it should for the quality of work you put out.
 
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dr_clyde

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Holland, MI
How's the new digs Doc? Still nice and clean?:)

Haha, new digs are filling in, that's for sure. I'm looking at more machinery and I may have to liquidate some 4 wheeled machines first.

I do try to keep it in some kind of order, otherwise I'd never find anything! I'll snap some update photos and get those up here.
 
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dr_clyde

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Small update, been super busy with work so I haven't had a ton of time to get pictures up.

Here is one of my next shop projects I'm gonna be picking away at.

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I can never seem to find these things in the size I want, so I decided to make a pair of 14" setup angle plates for the fab table and the milling machine.

1" hot rolled plate laser cut to start with. I need to get the bevels milled, the parts welded up and the faces machined. We'll see how much spare time I can commit to this soon.

Thanks for looking.
 

E12-535iTurbo

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I can never seem to find these things in the size I want, so I decided to make a pair of 14" setup angle plates for the fab table and the milling machine.

1" hot rolled plate laser cut to start with. I need to get the bevels milled, the parts welded up and the faces machined. We'll see how much spare time I can commit to this soon.

Thanks for looking.

If you have time. Please document how you are building these. I'd love to do the same in time but need to know what I'm getting into here.
 
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56rpm

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Bakersfield, Ca
In addition to top shelf fab work, he makes his own angle plates. Of course he does. Kudos Dr_Clyde! I love the mezzanine in the shop.
 
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dr_clyde

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I'm not planning to make these things dead nuts, I really will use them more on the fab table for setting up large weldments. I don't want to commit the time and money for a ground finish or anything nutty like that. +/- .005" is more than good enough.

My plan is to cut the bevels on the Cincinnati mill with a big ol' corn cob roughing end mill, then weld them up.

At that point I'll have to make a decision on how I want to machine the faces. If I can get the vertical head out of the way, I could face them with an inserted face mill with the Cinci's horizontal spindle. If I can't fit it, I will take them to the neighbor's shop. They've got some really, really huge horizontal machining centers and I may just hire them to dust them off.
 

Jim Johnstone

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I'm not planning to make these things dead nuts, I really will use them more on the fab table for setting up large weldments. I don't want to commit the time and money for a ground finish or anything nutty like that. +/- .005" is more than good enough.

My plan is to cut the bevels on the Cincinnati mill with a big ol' corn cob roughing end mill, then weld them up.

At that point I'll have to make a decision on how I want to machine the faces. If I can get the vertical head out of the way, I could face them with an inserted face mill with the Cinci's horizontal spindle. If I can't fit it, I will take them to the neighbor's shop. They've got some really, really huge horizontal machining centers and I may just hire them to dust them off.
I was going to suggest an HMC for that. The one I run at work is crazy accurate on the 90 degree rotations because the table has magnetic switches it finds on the 90s. I've tuned up a couple of our angle plates on it, and they were within a thou square.
 
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dr_clyde

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I had a few minutes this afternoon after work to get some progress on my angle plates. I decided I wanted to bevel the plates on the Cincinnati at the brewery, so I brought them in and set it up. I could've done it on the bridgeport at my shop, but this is way faster.

We have a pretty large angle plate in the fab shop so I was able to clamp the plates to it for milling.

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Cutter is a 2" cobalt roughing end mill. Since these are just weld bevels, finish isn't important and this thing can really hog steel on a #50 taper mill.

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I took a couple light passes and called it good. I don't need a full penetration weld, just one big enough so I can mill the face off and still have plenty of weld. The gussets on the back will do most of the work.

I ended up leaving a .5" land on each plate.

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It's gonna be a pretty good size weld.

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Now I have to get the gussets all cleaned up, and the plates tacked and ready to weld. I reckon I'll stick weld this with some 7018, but I may get lazy and wire weld it at a buddy's shop with his Deltaweld 451. I haven't made up my mind yet. We shall see what happens.

Thanks for looking.
 

Jim Johnstone

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I had a few minutes this afternoon after work to get some progress on my angle plates. I decided I wanted to bevel the plates on the Cincinnati at the brewery, so I brought them in and set it up. I could've done it on the bridgeport at my shop, but this is way faster.

Hold on, you have access to a brewery? Why aren't we discussing that?
 

Jim Johnstone

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Haha, my full time job is a process fabricator for a large brewery. We have a small welding and machine shop where I make things for them.
I work in a nicely equipped jobbing shop where I have access to vertical and horizontal cnc mills and cnc lathes, surface and cylindrical grinders, manual equipment, welding equipment, and I am considering buying a wire edm machine. I think I'd rather have access to a brewery.
 
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dr_clyde

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Holland, MI
Ok, so I'm really good at starting lots of projects and letting them languish. I chip away at them when I'm not working on paying jobs, but it seems to take a while to finish things. In that spirit, I decided to embark on another project.

A little back story. I have a very good friend who has been a mentor and teacher for the last several years. He owns a small machine shop about an hour's drive from me and about once a week on Saturday I make the trip over to his place for a burger and to catch up on the week's bull.

Last February his shop burned to the ground, a total loss. Around 10,000 sq.ft facility full of CNC and manual machines. He has around 8 full time employees working for him, including my old man. He was smart with his money and insurance, so he is re-building.

My dad knew I was looking to replace the little import bandsaw in my shop. The big W.F. Wells stayed at the brewery because I need it there. I had a Kalamazoo in storage at a shop I used to work at, but I bailed out on that one, it was too far gone to save.

During the fire clean up, we found this bandsaw had faired pretty well, compared to some of the other machines. The paint had peeled badly, but there wasn't any structural damage that I could tell. He bought it for scrap and gave it to me for my birthday, with the promise he would come over and help me get it going.

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The damage I could find consisted of: Peeled paint, cracked tensioner knobs, melted badge, downfeed cylinder seals/fluid, and general cosmetic fire damage.

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I'm gonna redo this saw. It's worth saving.
 

Giddyup

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South Australia
Wow, your work is fantastic. I have just read this thread... It is good to see your move has happened and you have time to rebuild broken machines.

I will keep watch for your future posts...
 

Responder

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Saskatoon, SK
Nice work, nice shop set-up too. Looks like ya got your "poop in a group"!!
Looking forward to seeing more work. Thanks for sharing.
 
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dr_clyde

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Holland, MI
Guys, I apologize about the long intervals between posts. Truth be told, I have been very busy. Between work, moving into a new house, and keeping my customers happy I haven't had much time for the fun personal projects around the shop.

I did, however, get a new tool today. In my old shop, I had access to various forklifts and therefore, I didn't need to own one. Well, I have been sick and tired of not having a fork truck in the shop. My buddy Doug owns a sheet metal shop down the street from my day job, and they got a new forklift. Guess who bought the old one?

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She looks a little rough, but she's solid. Needs some tires and maybe a paint job, but it will lift all of my machinery and unload a steel truck. Now I just need to give her a name... :rocker:
 

Ed ke6bnl

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Agua Dulce, Calif.
Nice, my boys father n law had a non working old clark that he gave me, and used one of his good ones to lift it up onto my trailer, got it running maybe 60% but we were just ready to move my lathe and made easy work of it. Then we used it to lift the rear of my boys 5th wheel to put the springs under the axles, along with jack stands. Nice to have would of like to have it when we moved the Bridgeport. Enjoy and be safe.
 
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dr_clyde

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Holland, MI
Thought you guys would like this project I recently completed at work. It is a pilot brewing system for experimental and test batches of product. It is sized to brew one beer barrel, or about 31 gallons of finished beer into the fermenter. Our main system is a 50 bbl, so this is way easier and cheaper to make a trial run on. This has lovingly been dubbed the "homebrew kit". It was something fun to make and the guys really like using it. It was designed by our technical director, and fabricated by me.

The mash/lauter tun is double wall and fully insulated, has a false bottom and a collection grant.

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Kettle has 2 independent steam jackets and a tangential entry so it can whirlpool onto itself. It will bring cold water to a rolling boil in less than 15 min.

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The fermenter has a glycol jacket and is temperature controlled.

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Overall, a very fun project and a heck of a lot cheaper to make our own that to get a custom system from one of the big makers.
 

royce

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Jun 22, 2014
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fairbanks ak
WOW,
That is some mighty fine white iron work.
A pleasure to see, for sure.
Thanks for showing.

Royce
 

1wook

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Feb 22, 2014
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Central MN
Nice work. Do you tap the SS tube where you bold other components to it or use something like nutcerts?
 
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dr_clyde

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Holland, MI
Nice work. Do you tap the SS tube where you bold other components to it or use something like nutcerts?

Most of the stuff has a bracket that is welded to the frame, or through bolted. I tapped the frame for the electrical control box, but that was the only thing threaded into the frame itself.
 
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