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larry4406

Well-known member
Joined
Jan 27, 2006
Messages
18,947
Location
Northern Virginia
I rebuilt a Mitsubishi Montero Sport 6G74 engine. Part of that process was a new timing belt and hydraulic tensioner.

There is a special tool with pins that is needed to rotate the eccentric for the tensioning puller to compress the hydraulic tensioner a certain amount. I made my own tool with some scrap angle iron and some nails.
 

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22george

Well-known member
Joined
Jan 26, 2011
Messages
1,634
Location
SW Ohio
I rebuilt a Mitsubishi Montero Sport 6G74 engine. Part of that process was a new timing belt and hydraulic tensioner.

There is a special tool with pins that is needed to rotate the eccentric for the tensioning puller to compress the hydraulic tensioner a certain amount. I made my own tool with some scrap angle iron and some nails.



This is the best kind of homemade tool. Cheap easy to make and effective:thumbup:
 

bubbles92

Member
Joined
Feb 23, 2012
Messages
14
Location
Queensland, Australia
I made these chipping hammers around 8 years ago out of cold chisels that i re-heat treated. i use them weekly on the job and they're still going strong although one did get knicked.
 

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aka Larry

Well-known member
Joined
May 2, 2012
Messages
8,011
Location
Eastern, NC
I made this to hold the rear caliper in place on my S197 while using the tool to compress the piston. The problem is it is difficult (for me) to hold the caliper in one hand and torque the piston back into the bore with the other. I used a piece of 1/8"x3/4" flat bar, a M6-1.0 bolt and welded a matching nut to the flat bar. Work great and makes the job easier.
 

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JABgj

Well-known member
Joined
Nov 11, 2013
Messages
536
Location
So. California
Got to appreciate the creativity here. It makes a big difference when you know how to make tools with the parts and tools you have at hand. I have never had money to throw at a problem, but have no problem investing a little time to think up a solution and learn something in the process.
 

zmotorsports

ALLIANCE MEMBER
Joined
Oct 20, 2009
Messages
21,312
Location
Northern Utah
Here is my version of the Honda XR600 Cam chain tool.
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A few sockets that I fabricated years ago for Crown RR narrow aisle lift trucks. The large one is for the ring gear but and the two smaller ones are for the caster pivot bearing nuts, upper and lower took different size nuts and therefore different sockets.
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Thus is for a Harley Shovelhead inner primary clutch basket. This was probably one of my first shop made tools for a bike I worked on for a friend back in the early 90’s.
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This is a cam locking tool for a Toyota 3.4 V6.
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I have many more but those are just a few that I grabbed quick to shoot pictures of.
 

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MikeF2316

Well-known member
Joined
Dec 29, 2012
Messages
9,605
Location
Thornhill, ON
My Ducati has a small oil filler cap, and it's angled and recessed. Normal oil containers don't fit, and the angle make using a small funnel a pain in the ***.

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So I noticed that ½" pvc conduit threaded adapters are bigger than 20 mm, the thread of the oil filler hole. So I turned the threads off an adapter, and cut my own 20 x 2.5 threads to match the filler cap. And added an oring and a 45° elbow.

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I think I'll glue up some adapters to make a larger reservoir that I can pour the oil directly into, and dispense with a funnel altogether.

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cliftonbros89

Well-known member
Joined
Jun 2, 2015
Messages
3,009
Location
Missouri
Working on the selective control valve couplers on a JD 7510. Rather than replacing the complete coupler I’m just putting in new seal kits, which requires disassembling the coupler.

There is a special tool that can be acquired from Deere to help assist in taking the couplers apart. But how quick it would arrive is a big guess and I wouldn’t even want to know how much they’d want for it.

I sat down and thought for a few minutes and came up with a solution.
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The hex end requires a 1” wrench to unscrew it from the rest of the coupler. With the rest of the couple being a round, smooth, oily, nicely machined piece it’s a little tough to break the hex piece loose.

I took the small ball bearings out of the round end. Then grabbed an old pioneer male coupler from the parts loft.
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I knocked the center out of it with a punch then drilled a 3/16” hole straight through the side of the coupler.
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That allowed me to run a heavy gauge wire through it which also ran through the holes where the ball bearings fit.
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So the male coupler would still plug into the female coupler. The wire made the coupler stay in place, unlike when it would spin with the ball bearings in it.

Then as the first picture shows, the hex end of the male coupler allowed me to hold everything steady in the vise to put the wrench on it to break the hex end loose. This will also help with reassembly to tighten the hex end back to the proper torque.

May be kind of confusing if your not familiar with the whole concept. But it was a quick and cheap way to make a job a lot easier.

(You can see more about it in my thread, “Between the River Hills and the River Bottoms”)
 

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Phixer

Well-known member
Joined
Dec 27, 2010
Messages
126
Location
Sacramento, CA
I rebuilt a Mitsubishi Montero Sport 6G74 engine. Part of that process was a new timing belt and hydraulic tensioner.

There is a special tool with pins that is needed to rotate the eccentric for the tensioning puller to compress the hydraulic tensioner a certain amount. I made my own tool with some scrap angle iron and some nails.

And the nincompoops at Mitsubishi couldn't have just put a 1/4" square drive hole in that pulley hub?

Nice solution, btw.
 

cjarvis

Well-known member
Joined
Aug 30, 2017
Messages
359
Simple bearing puller for a Toyota Tacoma front differential side bearing made from 3/8" steel with nothing more than an angle grinder and a drill/tap.
 

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ex-x-fire

Well-known member
Joined
Nov 10, 2012
Messages
3,741
Location
Sheboygan Falls Wi.
Combine a ring sprinkler and a fluid extractor, add some duct tape to seal the connection and you have the ability to **** up fluids off of the floor. I did this to **** up some water that was making large puddles in my basement(we've been getting a lot of rain lately). You seal the holes that not on the top, set the ring upside down, and pump away. I'd show a picture of mine but the duct tape usage is scary:shocking:.
 

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Bogie1632

Well-known member
Joined
Feb 18, 2018
Messages
1,303
Location
Southeastern Wisconsin
Ever been disappointed in a homemade tool and slightly impressed by the ingenuity? Found this monstrosity in my father's garage while I was cleaning it up for him (currently a "snow-bird" in AZ). Not knocking that he needed it, and it worked. Just that the store wasn't that far away for a better option. :dunno:

Scrap trim + Neutrogena makeup compact + 2 screws = inspection mirror. :headshake

I now know what he's getting for Father's Day. :thumbup:

V/R
Bogie
 

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seber

Well-known member
Joined
May 31, 2016
Messages
4,188
Location
Deep East Tx.
Ever been disappointed in a homemade tool and slightly impressed by the ingenuity? Found this monstrosity in my father's garage while I was cleaning it up for him (currently a "snow-bird" in AZ). Not knocking that he needed it, and it worked. Just that the store wasn't that far away for a better option. :dunno:

Scrap trim + Neutrogena makeup compact + 2 screws = inspection mirror. :headshake

I now know what he's getting for Father's Day. :thumbup:

V/R
Bogie

My hardware store is five minutes away but it is often faster to make something special than the 15 minute round trip.
 

DuratecMan10

Well-known member
Joined
Feb 21, 2020
Messages
220
Location
Central Florida
I've made a few things over the years.

Gasket/o ring picks out of old screwdrivers and paper clips.

Timesert insert/line up tool out of an old spark plug.

Long thread chaser off a Mercedes lugnut tool.




Sent from my iPhone using Tapatalk
 

sberry

Banned
Joined
Jun 18, 2005
Messages
35,747
Location
Brethren, Michigan
Heavy slide hammer.
 

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Crafty

New member
Joined
May 24, 2011
Messages
4
Not made by me, but this hammer came to me as part of an ebay auction. I thought the crowns would be useful.

Handle is slightly loose, it already has a metal wedge in the top, any suggestions on tightening it up ?

gX0HY37l.jpg


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Outlawmws

Well-known member
Joined
Aug 9, 2011
Messages
39,081
Location
The Badlands
Not made by me, but this hammer came to me as part of an ebay auction. I thought the crowns would be useful.

Handle is slightly loose, it already has a metal wedge in the top, any suggestions on tightening it up ?

gX0HY37l.jpg


FYByvr2l.jpg

FYI Imgur pics won't show here unless you delete the "S" in "HTTPS"
 

davethorik

Well-known member
Joined
Sep 14, 2013
Messages
4,992
Location
Norka, Ohio
Use a roll pin punch and drive the wedge in deeper.

If you do this, look at where the wedge terminates in the eye. If it's closer to one side than the other, driving it in deeper will likely cause the handle to split. Been there, done that, bandaid repaired with epoxy.
 

rslaback

Well-known member
Joined
Jul 24, 2010
Messages
4,061
Location
Westcentral Wisconsin
I've always been jealous of the manual tapping machine at work. There is simply no better way to hand tap and be assured your thread is perpendicular. I just couldn't justify $400 to buy one for myself.

For $60 I turned a cheap drill press stand, a 3/8 extension and t handle, a set of tap adapters and a hunk of scrap delrin into this.

Aside from the fact that the extension could stand to be shorter, it works well for me. 0f167f55dc938c29cedb7ac2a224e491.jpgedee8683bec773d42fc0af84e879e405.jpg

Sent from my SM-G950U using Tapatalk
 

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Car hobby

Well-known member
Joined
Nov 9, 2012
Messages
75
Location
DFW,Texas
There’s lots of neat fabrication on this site. Here are a few tools that I’ve made over the last couple of years. The first is a socket to hold a 3 spoke harmonic balancer on a GM 3.1. It allows you to hold the harmonic balancer with a 3/8” breaker bar and insert another socket and ratchet to loosen or tighten the crankshaft bolt. The second is an attachment that I made to pull a CV joint with a slide hammer. The homemade slide hammer is next. Finally, I made a socket to loosen the nut on front shocks while inserting another socket to hold the inner spindle to keep it from spinning.
 

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RyanE

Well-known member
Joined
Feb 4, 2013
Messages
201
Location
Golden, BC
I needed a 1-1/16" crowsfoot to tighten up some EGR fittings in a tight spot. Not available in my small town and I had no time to wait for an ordered one, nor the budget to pay for it. A coupling nut, a cheap wrench and the TIG got me back in business!
 

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rslaback

Well-known member
Joined
Jul 24, 2010
Messages
4,061
Location
Westcentral Wisconsin
Found a good project to bring this thread back from the brink.

The receiver hitch on my Avalanche was neglected resulting in a stuck drawbar. Got it out with an assist from the tree in the front yard. Clearance inside was tight enough that it would still stick. Google says file or finger sander and hours of back and forth. Sounds like a good opportunity to make a sledge powered clean up broach.
 

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JradM

Well-known member
Joined
Sep 4, 2019
Messages
1,811
Location
Alberta
Cool thread! Can't be letting it die.

Here's my most-recent homemade tool. A little stubby bit-holder screwdriver. I repurposed the magnetic bit-holder obviously, but I figure this is enough fabrication to call the tool homemade. Wood came from a party-dead tree in my backyard (so if some tree-pro can identify it from the grain, that would be cool).

I really like it! It has a very pleasing handle shape and feel for the mostly precision-type tasks I use it for.
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I turned the handle in my wood lathe, but the handle is so short I bet it could be replicated easily on a drill press (I made some pretty nice pens using only my drill press before I got a lathe.
 

Mgdoug3

Well-known member
Joined
Mar 2, 2018
Messages
1,391
Location
KY
Here's some homemade tools I have made in the last year or so. Heavy duty engine stand, sleeve puller and cam bearing puller/installer. The engine stand has been a life saver. All of the tools I have made has made the job easier and made me money. Win win.
 

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Bigblue&Goldie

Well-known member
Joined
Mar 12, 2009
Messages
10,661
Location
AZ
Cool thread, here's a few tools I've made that I happen to have phone pics of...

Belt Grinder....

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AK barrel press tool....

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RZR Turbo S ball joint pressing cups. These I keep pics of as they're a great memory of the only time things went better than expected in my life. I had 2 tubing drops that were the perfect diameter. I also had 2 round drops from making a custom set of shackles. Didn't even bother prepping the metal, just burned them together. Easiest ball joints I've ever done. This was a 10pm project the night before leaving for King of Hammers 2019. Made the cups and had all 4 joints pressed in like an hour. Installed the suspension arms on the lakebed before qualifying.

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Another tool that's easy to make that allows for easy welding fixturing...just a bunch of tapped holes in a drop of aluminum plate.

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Freedom sandwich buns.....

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