Understood.
The Fantech folks put their silencer downstream of the fan and upstream of the heater. Their system is all modular which is nice.
The Electro Industries (EI) have everything all in one large box, so as you point out, if a silencer were deployed it would most likely have to be downstream of the EI boxed unit with adequate separation to the silencer.
Regarding heater sizing, I found this one chart on-line somewhere (can't remember), and I added lines for various KW heaters (10, 15, 20).
IF the hood were to flow at its peak 1500 rating (doubtful), and were matched by the active makeup air unit, then a 10 KW heater would yield 30F temperature rise. This same 10 KW heater would yield almost 50F temperature rise at around 900 CFM (
I think my minimum hood flow rate is around 870 cfm). Higher wattage heaters produce larger differential temperatures.
I obtained temperature data from Weather Undergound for the past several years and historic mins and maxes for my area (Sterling, Dulles Airport weather station), and plotted them in Excel. For the past 4 years, the minimum monthly
average temperature has been above 30F, and the historic average min is 25.4F.
Using the 10 KW heater, at 30F temperature rise (max setting on range hood) and using the average min of 25.4F, the incoming makeup air would be 55.4F and at 50F rise (believed minimum hood setting), would be 75.4F. We set our thermostat at 68F in the winter, so this incoming air on the worst day would be somewhere between 55.4 and 75.4F which I think is acceptable.

The Electro Industries packaged units max out at 1200 cfm which might not be big enough for our installed hood (I have not measured its installed performance, its rated at 1500 cfm). Regardless, using their sizing chart and our local min average temperature of 25.4F, seems to indicate that the heater should be possibly as large as 20 kw at the upper flow and higher desired temp rise. Their chart seems to indicate that a 10 kw heater might not be large enough.
The Fantech heater sizing guidance seems odd to me. They have a chart dividing Northern America into zones. Based on this chart, it puts Virgina in Zone 6 cia the color scheme and claim that the average outside temperature in Virginia is -10 to 0 F which is a crock. If I use the 25.4F min average from the weather data for my actual area, then our location would correspond to their Zone 9. Again, I don't understand this chart.

Continuing with the Fantech literature, they have a heater sizing chart. If I am in Zone 9 based on the temperature data, then the 10 kw might be a bit undersized at the highest hood flows (small temp rise), but to upgrade to a 20KW heater, it appears would have to use the MUAS 2000 unit vs the MUAS 1600.
I need to see what size heat pack we have in our house heat pump for backup heat.
I wonder if its possible to use one of these packaged makeup air units to trigger the heat pack of the heat pump for tempering the makeup air? The Electro Industries installation schematics have an option for connecting the makeup air to the house return system and triggering the air handler fan to turn on when the makeup air system is running.
Still pondering....