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drivesitfar

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Joined
Oct 23, 2013
Messages
35,997
Location
Pacific Northwest
JB: sounds like you should plan a trip to the San Juans and maybe a trip a little farther to land on Vintage's island. you can grab some driftwood and some good scenery while you are looking for one and maybe a little shop time with Vintage and his new 70+ year old vises.

BTW i didn't notice the driftwood in the picture. i had to go back and check it out.
 

vintage nut

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Joined
Mar 17, 2015
Messages
1,272
Location
west coast of canada
Well if you ever make it to Vancouver Island, you're welcome to stop for a visit!
And drives, that little knife your wife now has would be great for opening boxes! I use mine for that all the time. I also do kitchen knives and chef's knives.

you can never have too many tools
 

KMScott

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Joined
Feb 14, 2012
Messages
4,632
Location
Daufuskie Island, South Carolina
Awesome knife Junebuggy, I can not phantom creating something that nice. I live in a custom built Geodesic Dome and the builder of my home is a knife builder and had a store in our tourist town, yours are even better then his and I know he would agree. Keep posting pictures please if you have the time. I have some iron wood and would share some if you wanted to make a handle out of this dark hard wood. Parents used to live in the desert by Mexico.
 

vintage nut

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Joined
Mar 17, 2015
Messages
1,272
Location
west coast of canada
For drives and anyone else interested, here is my process for making a file ready to turn into a knife. This is the material I start with for my small general purpose knife (the one drives (wife) has) 10" Nicholson mill ******* files. I have had lots of canadian made ones, but there are actually American ones. I get all the old files from the shop teachers at school. That said, these are the last of them, and I'm going to have to try and find more!
uploadfromtaptalk1433197262495.jpg
Next they get loaded into my heat treating oven to bake at 1475 for 30 minutes, and allowed to slowly cool. This aneals them, and makes them soft enough to cut on the bandsaw and drill holes.
uploadfromtaptalk1433197445206.jpguploadfromtaptalk1433197462873.jpg
I'll post again once they have finished cooking.

you can never have too many tools
 

Amitygravel

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Joined
Mar 26, 2010
Messages
1,188
Location
Claremont Illinois
Neat stuff everyone.
Been getting ready to hit The Blade Show down in Atlanta this week.
Little bird/trouts with damascus , mokume bolsters and black lip pearl are both under 5".
Next are some mosaic pins. About 180 total.
Some mokume stuff. Couple of knot busters and beads and couple of pendants in progress.
Then some fossil mammoth ivory beads.
 

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Amitygravel

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Mar 26, 2010
Messages
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Location
Claremont Illinois
Thank you johno !

I use Mike Sakmar's Mokume Gane.
Most of the time I use the "two color" , copper and nickel silver.
The knot busters are 3 color , brass being the third color.
Mike makes top quality stuff , I just purchase chunks of it and forge it into smaller pieces.
 

Amitygravel

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Joined
Mar 26, 2010
Messages
1,188
Location
Claremont Illinois
Sure thing johno.

Separation can easily occur.
There is a fine line between too hot or too cold.
I would say a very dull orange is about right.
Small pieces like any forging don't hold heat very long.
I do a lot of rough cut pieces about the size of a .45 slug.
Some Koa Wool and a propane torch provide plenty of heat , and a ball pein hammer has plenty of weight.

Big pieces can be done in a forge but you really have to watch your color.
My buddy will even use the Little Giant power hammer , but with very light pats.

Even if it does de laminate , you can make something out of it.
 

vintage nut

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Mar 17, 2015
Messages
1,272
Location
west coast of canada
I've been working on some fancier designs lately. My thing is using very exotic and interesting woods. Tubi and katalox are my two latest finds. Tubi is from the solomon islands, and is almost exactly like lignum vitae in every way. Sinks in water, destroys bandsaw blades, about as hard as aluminum, ect. From what I've gathered, its second only to lignum vitae in both hardness and toughness. Its also used like lignum in ship bearings in the solomons. Katalox is a very interesting wood, and actually one of my favorites. I actually bought a board from the first shipment of it ever available here (western canada) it's about the 5th hardest wood around, but not as dense as others. Dark purple color (darker and far less vulgar than purpleheart, and it patinas to look like ebony, rather than mud) and it has a very interesting grain. Almost burl like in its figure, and lots of little bird's-eye spots.

My next trip to the hardwoods supplier is going to be for an assortment of ebonys, and possibly some rosewood and cocobolo. I have a bit of cocobolo, but not much left. I'm really lucky to have one of the biggest exotic wood suppliers in the country just a few minutes drive from here! I also work for a tree service and get lots of interesting stuff from that. Currently have a pile of acacia milled up and drying. Close relative of koa, but a brilliant yellow color, almost like osage orange. And about as hard as brick.

you can never have too many tools
 

bczygan

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Joined
Nov 4, 2009
Messages
22,002
Location
DETROIT! Arsenal of Scrappers
18309446495_d55f7437b4_c.jpg

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Just WOW!
 

Amitygravel

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Joined
Mar 26, 2010
Messages
1,188
Location
Claremont Illinois
Junebuggy ,

That is all kinds of beatiful !

One thing I forgot about mokume , SHARP drills bits and any kind of oil while drilling.
Nickel silver really can grab onto a bit , it heats up fast. Even though its a small part of the overall structure its enough to cause you fits if you're impatient.
 

Bob Warner

Active member
Joined
Dec 7, 2013
Messages
42
Location
Royse City, TX
Good work guys. I've made a few myself.
Source1a.jpg

DiffHT5.jpg

thuya1.jpg

knifem40.jpg


There is NO railroad spike in the knife below.

damascusspike.jpg


Also made a few tools,

treadlehammerweb.jpg

press12.jpg

Made the electro-etcher and stencils to put my name on them also.

Congrats to everyone above this post for their excellent work.

Bob

It's fun, been at it about 18 years, self taught.
 
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Amitygravel

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Mar 26, 2010
Messages
1,188
Location
Claremont Illinois
Bob!

Welcome to The Garage Journal !
Very nice stuff !
You realize now you have to show us how you did your electro etch build , the treadle hammer and the hydraulic press.
Your in deep now man , you're one of us.

Edit ,

Now I caught your actual join date , you've been holding out on us !
 
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Bob Warner

Active member
Joined
Dec 7, 2013
Messages
42
Location
Royse City, TX
Yeah been watching for a long time.

I designed and built my first electro-etcher because I could not afford to buy one. I shared that design with the knifemaking community many years ago and a LOT of knifemakers have built them and have been using them for years. A knifemaker named Chris Crawford did a tutorial on how to build it on his web site. It is located here if anyone is interested.

http://chriscrawfordknives.com/#/electro-etching-unit/4535265119

I have since created a DVD on how to make an electro-etcher, metal plater and anodier in an all-in-one unit. It is sold through Amazon.com for $40.

http://www.amazon.com/dp/B001J4NRP6/?tag=atomicindus08-20

I get a cut of each sale. I actually build the unit on the video as well as demonstrate it. I build and explain how to use the stencil making exposure unit. These exposure units cost a fortune when bought but I figured out the process and shared it.

I have a CD on how to build the treadle hammer including cut drawings.
Another on the hydraulic press.
I sell these also. I'm old and need the small trickle of income.

I have a LOT of FREE tips and tricks and how to builds of things if anyone is interested I could start another thread and post them.
 

drivesitfar

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Joined
Oct 23, 2013
Messages
35,997
Location
Pacific Northwest
Bob: i'm all for you posting your information. also welcome to the forum or welcome back. nice work on those knives too.

JB: so do you carry that gem in your pocket every day and use it when the need arises? i love your work and it shows you care. keep posting your gems and all 1300 of them if you have the pictures. also i know you sold the shop you owned, but do you still have pictures of it to post so we can see where all or most of these awesome knives were made?

Vintage: thanks again for another great tutorial. just curious if i found a nice oven they bake ceramic items in would that work or is that what you actually own? thanks
 

Bob Warner

Active member
Joined
Dec 7, 2013
Messages
42
Location
Royse City, TX
I went back and looked at the post by Vintage. He is using a heat treat oven to anneal the files. It is basically an electronically (in most cases) controlled kiln that is shaped best for knifemakers (Long, thin and not too wide).

A kiln can be used but is big and wastes a lot of energy heating up unused area.

Hope that answers your question so it does not keep you up all night.
 
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vintage nut

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Mar 17, 2015
Messages
1,272
Location
west coast of canada
My oven is an evenheat kf22.5 with rampmaster. I got the top model one, because the Canadian dealer had all the models within 200 bucks price difference, so I figured I may as well get the best. Already used full length a few times. Not cheap at all, but a very useful unit. The rampmaster controller is brilliant, and far more powerful in its functions than anyone could ever fully utilize. I guess a pottery kiln could work, but it wouldn't be ideal. Unless you're really planning on getting in the knifemaking big time, I probably wouldn't buy one. I'll offer to do heat treating for you if you decide to make a few knives. If you send them to me I'll toss them in the oven with a batch of my knives. I use files, O1, and A2, so as long as you pick one of those, its no problem to stick an extra knife in the kiln. I actually order my steel from kbc tools (a machinist supplier) surprisingly I can actually buy starrett precision ground O1 for less than out of the mill hot rolled O1 from a knifemaking supplier. And well under half of what it would be at a local steel supplier. I'm honestly surprised more knifemakers don't get materials from kbc... Really good prices on O1 and A2, and they can even get in D2. I just add a stick or two to the order whenever my dad orders more machining stuff.

you can never have too many tools
 

vintage nut

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Mar 17, 2015
Messages
1,272
Location
west coast of canada
Your work is very impressive junebuggy! From what I've seen it looks about on the level of don hanson of sunfish knives. I've talked with him a fair bit, and he's one good knifemaker. I have to say yours look just as impressive.
I made my first knife about 2 years ago, but didn't really get into it until about a year ago. I've come a long way in that time, but I still have a ways to go to get to the level of your work!

you can never have too many tools
 

vintage nut

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Mar 17, 2015
Messages
1,272
Location
west coast of canada
Here's a little heat treating prep. I had ground a few A2 skinners today, and thought I'd take some pictures of my process incase anyone is interested. I'm going to grind a few more knives before I do a heat treating run. Generally like to do half a dozen at once.
Anyways, I start with 309 stainless tool wrap. Basically stainless steel foil that will stand up to the high temperatures and keep oxygen out and prevent scaling.
uploadfromtaptalk1433302202728.jpguploadfromtaptalk1433302234453.jpg
Fold the foil into a little pouch, double folding all the seams and sealing them tight with a wooden mallet. I also add in a piece of a paper grocery bag to consume the oxygen.
uploadfromtaptalk1433302347661.jpguploadfromtaptalk1433302369474.jpg
And here it is all ready for heat treat
uploadfromtaptalk1433302434046.jpg

And here's a new knife I'm starting. A 10.5" roast carving knife. 1/8" A2 tool steel (my usual) gonna be a full flat grind, probably down to 8-10 thou at the edge. I'm going to try doing front and back bolsters on the handle. Haven't done that before, only front bolsters. I have a few pieces of oak burl that should make a really nice handle for it!
uploadfromtaptalk1433302633314.jpg

you can never have too many tools
 

893cv

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Joined
Jul 1, 2011
Messages
191
Location
Cincinnati Area
Junebuggy,

Long after you (and the rest of us) are gone, your work will still be speaking well of you. Thanks for starting this thread.
 

drivesitfar

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Joined
Oct 23, 2013
Messages
35,997
Location
Pacific Northwest
Vintage: that process you are doing when you heat treat your blades is interesting and looks great in between the Morgan and Rock Island vises.

i mentioned on the craftsman block grinder thread to Doc Block our resident block guru that you might know the best way to clean a file. if you or anyone else does please post the method on that thread because i heard those metal file cleaners aren't the best method.

http://www.garagejournal.com/forum/showthread.php?t=157794

JB: love the story about the laptop being a TV tray. we're very happy you joined our forum and anytime you have time to show more of your pictures of knives, vises or tools is just fine by us. we also want to hear how you do those interesting patterns which i imagine are not very easy to do.

Bob: if you want to post pictures i use the paper clip method just above where you are writing your posts to attach pictures like you would on an email. also if you might want to put a picture of one of your knives or something you like under your name like where my buffalo is you can go in your profile and click on Avitar and download the picture.

thanks for all your wisdom and knowledge
 

johno

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Joined
Oct 16, 2009
Messages
2,418
Location
Southern Ont.
A few years ago I dabbled with Mokume and made a couple bolsters. I know how difficult making it can be. It truly tried my patience and that takes a lot to do. This is my own personal folder I made a few winters back although, I never carry it...just look at it like the Indian Chief, Lone Watie did his rock candy on the movie Outlaw Josey Wales . The vine pattern took some time but, it was something I wanted for sure once I learned how to do it. I used some very small jeweler files and a BIG magnifying light lamp!! :p
I heat colored the blade and used some really nice exhibition burl walnut wood as well as anodized the liners.

Thank You so much for the compliments. I believe I've made over 1300 blades over the years and this is my pride and joy.

17747885853_9f8d69e702_c.jpg


Beautiful piece, really.
What are the 2 pieces inside the bolsters and walnut, looks like inlay almost?
I don't know the proper name, sorry.
That's in the pic of knife on it's back, edge up.
 

vintage nut

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Mar 17, 2015
Messages
1,272
Location
west coast of canada
Drives, I made a post in the block thread. I have to say those blocks are not actually my favorite grinders. The only blocks I really like are the much older black and decker ones. I'm really a baldor fan, especially the older ones where they were cast iron. And other brands of old round body grinders. Still looking for a Baldor grinder for myself... My dad has two (one cast iron baldor, and one aluminum one that was relabled a rockwell) and I have a Baldor buffer. Even though baldors are expensive, they're what I'd want.

you can never have too many tools
 

johno

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Oct 16, 2009
Messages
2,418
Location
Southern Ont.
Liners, that would be them alright.
A very nice detail, you have a good eye for design and detail.
Not just a good smith.
 

drmarkr

ALLIANCE MEMBER
Joined
Feb 5, 2006
Messages
4,202
Location
Tucson
Sweet.baby.Jesus........

I'm just in awe. Does anyone offer education/courses on this, something like gunsmithing?!?! I've got my grinder-in-a-box up and going, but I think it's time for a forge....!! Not that I'm even dreaming of producing anything in this league, but damn....just damn beautiful stuff....
 

Bob Warner

Active member
Joined
Dec 7, 2013
Messages
42
Location
Royse City, TX
DRMARKR,

You have one of the best right in your town.
http://www.taigooknives.com/maxpages/Contact_Information

I believe he gives classes.

DRIVESITFAR
Thanks for pointing it out, I did not see the paperclip on the Quick reply location. Did not know I could imbed the photos on this site, that makes things easier.

Will change Avitar as well.

Thanks for the help


ALL: I will begin posting some how to stuff and tips and tricks soon. It finally stopped raining in Dallas area and I have to do what I can outside before it starts raining again. We have lakes more than 20ft above normal. I work slow due to injuries so it may take me a bit but I'll put them up.

Bob
 

drivesitfar

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Joined
Oct 23, 2013
Messages
35,997
Location
Pacific Northwest
Bob: best of luck with all that extra water and the problems it caused. it sounds like you got our (Seattle's) weather this year. just ask if you need any help or you can PM (private message works like internal email) me if I don't see the question, but i try to check this thread at least daily to see all the cool stuff you guys have and still make.

cheers
 
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