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Above 1200 Sq/FT LilScorpion’s Fab Space

Wokspaces above 1200 squarefeet.
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lilscorpion

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Tradeshow booth or life-sized Meccano set 🤣?
Trade show booth, warmer. It will be a booth of sorts, and maybe worthy of being in a trade show.

A whole herd of adjustable height end tables?
It sorta looks like the kit for some kind of knockdown modular box.

Also warm. Modular.

Pallet rack shelving?

Hm. The brackets could be repurposed to make my own shelving system. GREAT IDEA!!! saved for later.

This project is more about finishing another project.
 
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lilscorpion

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Paint booth?
Bingo! The now problem. I need to paint all the cabinets I’ve built and the only thing worse and messier than powder is paint. I don’t paint much and I don’t want to commit space to a permanent setup so I decided to make one that could expand as needed based on project size and dis-assemble and store on the shelf when not in uses. Set up time will hopefully be less than a couple of hours…well that’s the goal.

Or powder coat booth. It's the messiest **** on earth. I wind up dusting out the entire shop after a session.
A good guess and yes, it gets everywhere. My little half booth has done well, and I need to build a full sized one before the big oven is done, but it’s not the now problem. That said, this booth could in fact be used for powder simply by using different filters. The primary difference between the design I’m going to use and the powder booth I’ll build is this booth will be a positive pressure cross flow design that utilizes an intake fan and an exhaust fan. The powder coating booth will just have an exhaust fan.

I’ll make the frame out of 16ga 1.5 x 1.5 steel tubing and brackets will be 14ga cold finish. The brackets below are the corner brackets for the booth. A single bracket design bent two different ways.

IMG_7701.jpeg

This is a mid wall joint that allows two 42” pieces of tubing to become a total length of 7’ when connected. To make things easier, all of the brackets I will have will only require me to machine each end twice on the mill. Even still that’s 24 pieces of tubing, 2x per end…a total of 96 ops on the mill (fixturing, machining, and total riv-nuts). A limited number of processes, but a lot of repetition and time.

IMG_7702.jpeg

This tinker toy like design will allow me to have a booth as small as 7’ wide x 7’ long x ~7’ high but expanded to be up to 12’ in length or width if need be by replacing the 42” pieces with 72” ones. Technically I could make the booth much longer but I’m keeping the parts within my large ovens capability so I can powder coat the pieces eventually.
 
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lilscorpion

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With coffe in hand I wandered out to the shop and decided to clean out the plasma table.

IMG_7700.jpeg

Since I drain it at the end of every day it’s fairly easy to just walk around and pick up the pices laying in the bottom. Since I do it once per weekend it really only takes maybe 15 minutes. If I don’t use it all week the bottom completely dries out and it’s really easy to vacuum all the finer stuff. Since I used it yesterday it was fairly wet still.

IMG_7699.jpeg

Now fully awake, I started in on machinig the tubes for the paint booth. Each op drills a pair of holes one 1.25” from the end and then a second 2” from there

IMG_7707.jpeg

Two ops later, the result looks like this. All holes will get a wide head heavy duty 1/4” rivnut.

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Even tho the machine does the work, there’s plenty else to do. While the mill is drilling one end I’m cleaning the grease off the other, knocking the edge off the cut end, and deburring the holes.

IMG_7710.jpeg

With only a few done I have a long way to go.

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After I got the hang of it I was able to keep the mill fed and sand blast, coat, and bake the remaining 20 drawer pulls as well. Getting into the rhythm of bouncing between machines keeping them plugging away may just be my favorite thing. Not sure why…but it’s my happy place. I started at about 9am and finished about 11pm stopping only for lunch, dinner, and 10 minutes of the lame superbowl. Full day but I got all the tubes machined for the entire booth. The others not machined below are for the front and rear filter racks I’ll build next weekend. I know I’ll have to add a few holes for the light bars above but I wont know where until I have the booth more together. Good progress tho

IMG_7712.jpeg
 
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lilscorpion

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Back a few weeks ago I needed to use the lathe for the first time in a while. The lathe “station” is one of the last places in the shop that’s still a total mess since move in 2 years ago. It’s seemed like a good Monday night project. Started with cleaning off the top of the headstock.

IMG_7715.jpeg

The design is based on the rivnut walls with the same spacing so I can use the various organizers.

IMG_7716.jpeg

I was fairly proud of myself until I test fit it on the lathe and realized only the holes were off but holes are easy to make. Each needed to be moved to the right 1” and 3/4” back. The headstock organizer has a lip on the edge to help retain stuff and a hole so I can fill the oil as needed.

IMG_7717.jpeg

Here’s all the stuff I’ll need to make organizers for. I’d like to have latex gloves, paper towels, and all the lathe tools to make movement less even making parts.

IMG_7720.jpeg

Having this more organized will make lathe time more enjoyable.
 
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Jgaz

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Back a few weeks ago I needed to use the lathe for the first time in a while. The lathe “station” is one of the last places in the shop that’s still a total mess since move in 2 years ago. It’s seemed like a good Monday night project. Started with cleaning off the top of the headstock.

IMG_7715.jpeg

The design is based on the rivnut walls with the same spacing so I can use the various organizers.

IMG_7716.jpeg

I was fairly proud of myself until I test fit it on the lathe and realized only the holes were off but holes are easy to make. Each needed to be moved to the right 1” and 3/4” back. The headstock organizer has a lip on the edge to help retain stuff and a hole so I can fill the oil as needed.

IMG_7717.jpeg

Here’s all the stuff I’ll need to make organizers for. I’d like to have latex gloves, paper towels, and all the lathe tools to make movement less even making parts.

IMG_7720.jpeg

Having this more organized will make lathe time be more enjoyable.
And just when you think this thread can’t get any better…….
 

signcrafter

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Spent hours each day reading this whole thing to get caught up after finding it researching 3D printers. Guess some binge watch TV shows and I binge read GJ threads. Your shop is amazing and your skills are more then amazing. Congrats on putting it all together and thanks for sharing everything. Will be continuing to follow along with your future projects.
 
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lilscorpion

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Spent hours each day reading this whole thing to get caught up after finding it researching 3D printers. Guess some binge watch TV shows and I binge read GJ threads. Your shop is amazing and your skills are more then amazing. Congrats on putting it all together and thanks for sharing everything. Will be continuing to follow along with your future projects.
Thank you! Hopefully sharing translates to motivation. It does for me.
I like the hi-viz powdercoat on the things that are critical for not having a bad day!
Any day that gets to be a good day, no matter how, is a blessing. Thank you for the compliments. 😄
 
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lilscorpion

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Tonight is your night bro…I got a few hours so I decided to make progress on the main rivnut wall in the shop. I know it seems like everything in my shop is CNC but I assure you there’s actually a steady compliment of hand fab when appropriate in most of my builds. Intricate I need to fit the rivnut panels around conduit and attempting to get it right in Fusion is stupid knowing I can get it right by hand the first go. I start with cutting a full panel to approximate length.

IMG_7726.jpeg

Hand plasma, if you’re consistent, can actually be as clean as CNC. Minimal cleanup, barely any dross and an extremely sharp edge.

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With the rough cut done, I just needed to nip a bit to fit the electrical box.

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Fit good. Minimal adjustments needed primarily around the protruding conduit fittings.

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The smaller drip now just needs a little doctoring to fill in below.

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This is a measure twice cut once affair which worked out nicely with minimal trimming.

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One panel away from done-ish.

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Down to one, and then a lot of rivnuts to install.

IMG_7736.jpeg
 

signcrafter

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Thank you! Hopefully sharing translates to motivation. It does for me.

Any day that gets to be a good day, no matter how, is a blessing. Thank you for the compliments. 😄
Definitely wrote down a bunch of ideas to steal from your post. Have been thinking about a 3d printer for a few years now but never pulled the trigger, partly because I knew they could do some organizing things like cordless tool and battery mounts but hadn't dug deep enough into the rabbit hole to realize all it would be good for. And partially because I'm not a computer guy, have done a few sketchup projects laying out kitchen cabinets and things but they are few and far between and takes me forever to google how to do each little thing. But after going through your thread and seeing all the things I could use I've decided to pull the trigger. Think I'm going to be getting a bambu p1s with the sms 2 pro. Going to dive in and see what will go wrong. :ROFLMAO:

I've also been trying to find a lay flat file cabinet, like for blue prints for a while on marketplace to hold everything like valve stems and wheel weights, trim clips, light bulbs, and all the misc auto stuff like brake line fittings and fuel line clips and drain plug seals. They pop up and are either super expensive for so so condition or get sold right away and I'm too slow. After seeing your drawers I think I'm going to start building some for the shop. I have a bunch of adjustable metal shelving that has a 3' wide opening and are 2' deep. Seeing your shop I'm going to make some box frames to sit on a few of the metal shelves and make a few drawers for each box. Then print bins for each drawer to hold all that little misc auto stuff. I can handle the wood part of it, don't have cnc router but do have track saw and one m18 router(a quarter of the way to your 4 LOL). And hopefully can figure out the 3d printer part of it.

Thanks again for sharing all your projects.
 

quadrcr87

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I envy your ambition and productivity. I learn a lot following your thread and gather ideas for my own space. Now I just need to get out to the garage to implement some of them at a much smaller scale.

The bench and tool wall are awesome. I really like the idea of different sections and materials for specific tasks. Integrating a firetool fab table into a bench is a great idea when space is limited.
 
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lilscorpion

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I just wish there was an order form for all these great shop fixtures. With choice of powder coat color of course! Have to keep the shop consistent to control the OCD!
Maybe someday if I find time beyond the projects. I’m so far behind on what I’ve already committed to just to my immediate family!
I envy your ambition and productivity. I learn a lot following your thread and gather ideas for my own space. Now I just need to get out to the garage to implement some of them at a much smaller scale.

The bench and tool wall are awesome. I really like the idea of different sections and materials for specific tasks. Integrating a firetool fab table into a bench is a great idea when space is limited.
Thanks. I haven’t used the built in one much yet but look forward to being able to have a dedicated space to set up fixtures for tack welding smaller assemblies together especially when a fixture is already setup on the lager welding table.
@lilscorpion not a criticism because you have mad fab skills, but wondering why you didn’t just extend your rivnut panels out a bit where the conduit was to cover the conduit without having to slice around it?

Loving everything you are doing.

Ron
Well, interesting you noticed and asked. I actually did plan to have the conduit behind the wall, that was kinda the point of it in the first place.

This one is the worse. It turned out that only this spot would have been behind. The rest actually sits proud. It could have been behind in this one spot but it was just easier to cut it in half and fit it around.

IMG_7734.jpeg

That’s said, when I decided on how far off the wall I didn’t take into account how the conduit goes into the boxes which pushes it away from the wall. In hind sight I’d custom cut the conduit into the boxes so it could sit flush on the wall completely. I was tempted to redo it all but decided it wasn’t worth it because to do so I’d have to remove upper cabinets as well. Instead I just accepted it as it turned out. With some covers it should look good enough. If it doesn’t, I’ll pull off the ones I had to cut and redo it all when I can’t stand it any longer.
 
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lilscorpion

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I envy your ambition and productivity. I learn a lot following your thread and gather ideas for my own space. Now I just need to get out to the garage to implement some of them at a much smaller scale.
Was thinking about this last night and wanted to comment on this specifically -

The key I’ve found is to do the next thing and make progress even if just a little. Many little things over time can result in substantial progress. same applies to tools. I would buy one out of each paycheck and pick one that would help me the most on that next task. Now I’m old(er), time has helped me acquire a bit of tools and capabilities. 😉
 

signcrafter

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Was thinking about this last night and wanted to comment on this specifically -

The key I’ve found is to do the next thing and make progress even if just a little. Many little things over time can result in substantial progress. same applies to tools. I would buy one out of each paycheck and pick one that would help me the most on that next task. Now I’m old(er), time has helped me acquire a bit of tools and capabilities. 😉
Well said and I agree 100%. It's easy to get overwhelmed looking at the big picture, like setting up a whole shop, which I'm also in the process of with a move to a different state. You bring a trailer load of stuff and unload it and it's one big mess of a project. Then you throw in ADHD and overthinking everything and your mind is going a million miles an hour thinking of all these projects and coming up with new ideas and you have a hard time even getting started. Then there is things like when you go to do a task and realize there is a tool or material that would be better so now you research that and order that and now stalled again. Have learned you have to jump in and start with one thing at a time. Usually takes a while to see any of those one things add up and start to look like progress. It's a constant battle of ideas popping in your head as you go and then being like I have to do this first before I do that and then in order to do X I need to do Y first and get overwhelmed with just thinking everything through and then nothing gets done. I've been trying to get better organizing all my thoughts into little projects and breaking big tasks down into little steps and then just picking something and doing step one which leads to step 2, 3, 4, etc. Pretty soon you see a little progress. Lots of stuff seems like you get nothing done and not satisfying because you don't see progress. But have to think of it as one step in the end game and one step closer to getting there and it allows you to move onto step 2 and get another step closer.

Like you said just have to go do one thing and that usually gives me the motivation to do the next. Not let the big picture get you down and stop you from plugging away at a little big of it at a time to get something done. Little bits add up to big bits in the end.
 

rvieceli

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@lilscorpion thanks for the reply. What i was thinking about was having the rivnut panel in the same plane as the front edge of the outlet box before the cover with outlet goes on. That way all the conduit would be covered.

Ron
 

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Well said and I agree 100%. It's easy to get overwhelmed looking at the big picture, like setting up a whole shop, which I'm also in the process of with a move to a different state. You bring a trailer load of stuff and unload it and it's one big mess of a project. Then you throw in ADHD and overthinking everything and your mind is going a million miles an hour thinking of all these projects and coming up with new ideas and you have a hard time even getting started. Then there is things like when you go to do a task and realize there is a tool or material that would be better so now you research that and order that and now stalled again. Have learned you have to jump in and start with one thing at a time. Usually takes a while to see any of those one things add up and start to look like progress. It's a constant battle of ideas popping in your head as you go and then being like I have to do this first before I do that and then in order to do X I need to do Y first and get overwhelmed with just thinking everything through and then nothing gets done. I've been trying to get better organizing all my thoughts into little projects and breaking big tasks down into little steps and then just picking something and doing step one which leads to step 2, 3, 4, etc. Pretty soon you see a little progress. Lots of stuff seems like you get nothing done and not satisfying because you don't see progress. But have to think of it as one step in the end game and one step closer to getting there and it allows you to move onto step 2 and get another step closer.

Like you said just have to go do one thing and that usually gives me the motivation to do the next. Not let the big picture get you down and stop you from plugging away at a little big of it at a time to get something done. Little bits add up to big bits in the end.
And don't let the minutia drag you down to where you lose sight of the big picture. It's a balancing act.
 

HogDude

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Maybe someday if I find time beyond the projects. I’m so far behind on what I’ve already committed to just to my immediate family!

Thanks. I haven’t used the built in one much yet but look forward to being able to have a dedicated space to set up fixtures for tack welding smaller assemblies together especially when a fixture is already setup on the lager welding table.

Well, interesting you noticed and asked. I actually did plan to have the conduit behind the wall, that was kinda the point of it in the first place.

This one is the worse. It turned out that only this spot would have been behind. The rest actually sits proud. It could have been behind in this one spot but it was just easier to cut it in half and fit it around.

IMG_7734.jpeg

That’s said, when I decided on how far off the wall I didn’t take into account how the conduit goes into the boxes which pushes it away from the wall. In hind sight I’d custom cut the conduit into the boxes so it could sit flush on the wall completely. I was tempted to redo it all but decided it wasn’t worth it because to do so I’d have to remove upper cabinets as well. Instead I just accepted it as it turned out. With some covers it should look good enough. If it doesn’t, I’ll pull off the ones I had to cut and redo it all when I can’t stand it any longer.
So now we're moving from Outstanding to Phenomenal? Okay, got it.
Wait, didn't Mary Poppins have a word for this? 😉
Dude, you're the best!
 
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lilscorpion

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Heading into the weekend hoping to make good progress on the paint booth. Spent some time at lunch getting the rivnuts installed. Using these units that have anti-spin teeth on them

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these are comparable to grade 8 I believe. Always nervous the rivnut gin won’t be able to crush them. It did just fine. Looks like they’ll work too. Almost too long.

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Th large heads are nice. Should help the brackets have a solid base to mount to.

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Now to check the brackets for alignment. This side is perfect.

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And this side, as I expected, is off by the height of the installed rivnut head. A .070 adjustment on this side.

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They’ll work. Now I need to bust them out

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This is one of those mindless tasks you just gotta knock out.

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Slowly the pile builds. Moving much faster than I thought I would

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Until…****, somehow I didn’t order enough rivnuts. I need 72 more just to compete these and I only have 3 more packages of 10. That ain’t gonna do it.

IMG_7777.jpeg

Guess I’ll work on brackets tonight!
 
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lilscorpion

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McMaster.
Where’d you get those rivnuts lil? I have something coming up that those would be a much better choice than what I currently have.

Thanks, Cam
McMaster - Heavy Duty Twist-Resistant Rivet Nuts, 1/4"-20 Thread Size, for 0.06" to 0.138" Material Thickness

 
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lilscorpion

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Quick little “just make progress” project tonight, started in on the tube bender cart. I need to use it for the paint booth so now’s the time to get it rolling again. Had this idea in my head for a while - an engine stand inspired cart/stand but more stable. I have a ProTools HB 320 “One Shot” tube bender.

IMG_7644.jpeg

I’ve had mine for many moons. Build many roll cages, bumpers, rock sliders, a considerable number of tube fenders, etc. it’s been sitting for about 15 or so years now and keeps lookin at me when I walk past it. I have a few projects I’d like to use it for, with the most pressing being the Paint booth, so I figure it time to put it back into service. Years ago I had made a simple roll around table for it. This is a pic taken back in my first garage more than 20 years ago now. It worked quite well but was one of those early fab projects which was apparent in the craftsmanship and design.

BenderTableFront.jpeg

At some point while I had the business, my partner ditched the rolling table and attached it to a bench. I want the stand to have a very wide base but be able to roll and store easily. Legs will be able to move side to side to establish a more sturdy base which is important when bending longer pieces of larger diameter tubing. A design like this will also help \when in storage mode to be no wider or longer than one of my welders. An additional design feature is the use of side stabilizers (the arm sticking up) with adjustable feet.

Screenshot 2026-01-04 195846.png

The idea of the side stabilizer is used for backhoe stabilization to prevent tipping.

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Pre-fab starts easy with the square tube - 2.5” x 3/16 wall. Stabilizers will be 1/8" wall.

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Baseplate will be cut out of 3/16 cold finish plate on the plasma table. Drill head on the table will help accurately place the bolt holes and finish drilling is accomplished with the mag drill. In the pic below is a hack I stumbled across at some point. I can open the chip tray on the Fireball Tool welding table and use it to contain all of the cips from the mag drill. It makes for zero cleanup which, if you've ever used a mag drill, is kinda a big deal.

IMG_7612.jpeg

Holes cut with the mag drill are much more precise and dimensionally correct. This will be important to keep the legs tracking correctly when moving side to side.

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Mag drill makes quick work of quite a few holes with minimal chamfer and cleanup.

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I had ordered fasteners for this project a few weeks back so I'd be ready to go when the urge hit. In the pic you can also see what I'm using for levelers. These are extreme duty machine leveling feet. Overkill for the use case but have an extremely wide foot (about 4") which was the feature that encouraged me to select these particular ones.

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Simple fixturing and welding. Bolts and the leg blanks were used for setting it up then removed while the part is cooling.

IMG_7782.jpeg

Good start, more progress hopefully today.
 
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Cruzan80

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Maybe I am off on scale, but the black table your partner got rid of looks to be similar dimensions to an old "typewriter" style table. I have one sitting in the "scrap" pile if you want to scavenge it for more of an "art-deco" look. The wheels do have a raise/lower mechanism (which may not still operate correctly).
 
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lilscorpion

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Need a way to attach the casters to the assembly. Thinking of something like a leaf spring mount. Something like this.

IMG_7786.JPEG

IMG_7787.JPEG

Attached to the end of the legs. Leaving a little at the end so I can get a nice weld on the outside. Location doesn't matter as long as they're even and square in relationship to each other.

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To enable the swing out legs to work correctly, I'll attach the swivel casters at the end. They're just far enough apart that they will be able to move freely and not run into each other.

IMG_7790.JPEG

Swivel will then allow me to swing the legs out even when under load.

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Intentionally the rear casters will mount using the same brackets. Better than having to design a new pair.

IMG_7793.JPEG

Tacked the front caster mounts in place so I can remove the legs and focus on the main assembly.

IMG_7796.JPEG

Now I need to sort out the rear stabilizers. The brackets are slightly more complicated and maybe over designed but I can so I couldn't help myself.

Screenshot 2026-02-14 121601.png

Had some challenges bending them in the brake. Had to do some fancy **** to get them to turn out but they did. Wishing I'd used a tool with a slightly larger radii to eliminate the tooling marks but I'm not remaking them.

IMG_7795.JPEG

Here's how they'll sit on the housing. Notice how I'm calling it a housing now? It's turning out remarkably similar to a rearend in style, looks, and design. Maybe it's because there's some latent desire to narrow a housing since I've not done one in a very long time. Here's how they attach, kinda like a bearing cup on a 9" ford. Heh.

IMG_7800.JPEG
 
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lilscorpion

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Few more pics…the stabilizer brackets have notches in the back which were an intentional feature

IMG_7804.jpeg

They locate the rear caster brackets. This makes attaching them easier but also increases the strength of the assembly.

IMG_7805.jpeg

IMG_7807.jpeg

Made a slight design mistake and figured it out just now. I wanted the width of the assembly to be 28” wide max and after the model was complete I added the stabilizer brackets which each protrude 4.5” per side so the final width will be 37” wide. Kinda stinks, I wanted it to be able to fit thru a normal door but ok too far down the road to change it now.

IMG_7809.jpeg
 
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lilscorpion

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Maybe I am off on scale, but the black table your partner got rid of looks to be similar dimensions to an old "typewriter" style table. I have one sitting in the "scrap" pile if you want to scavenge it for more of an "art-deco" look. The wheels do have a raise/lower mechanism (which may not still operate correctly).
Had to look up typewriter table to get a sense but I’m not sure. The surface isn’t really the problem to solve, it’s mobility and stability. What I saw for typewriters tables were adjustable height kinda like a drafting table?
 

rvieceli

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Here’s a typewriter stand/table.

IMG_3157.jpeg

The cups on the legs hide casters. The pedal raises or lowers the casters and locks then into position. When the casters are up the legs support all the weight and the table doesn’t move. In the down position the casters are below the bottom of the cups and the table rolls freely.

The wings fold up/down and are supported by brackets that lock in place.

Ron
 
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lilscorpion

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Here’s a typewriter stand/table.

IMG_3157.jpeg

The cups on the legs hide casters. The pedal raises or lowers the casters and locks then into position. When the casters are up the legs support all the weight and the table doesn’t move. In the down position the casters are below the bottom of the cups and the table rolls freely.

The wings fold up/down and are supported by brackets that lock in place.

Ron
Oooooh…I get why the thought was in making something like that, it’s the stabilizers. I don’t intend to lift the wheels off the ground, just out tension into them enough to extend the legs out to the side so the stand can’t tip. It’ll make more sense when it’s together I think.
 
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lilscorpion

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Started with welding the caster mounts on the legs and then set them off to the side.

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Wrapped up the rest of the welds on the housing since I won't be able to get at them once I weld on the rear caster mounts.

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Welding after a cup of coffee Sunday morning may be one of my favorite things.

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Now I can get the rear caster mounts installed. To ensure they're all square to each other (not that my floor is super level everywhere) I'll fixture it up on the welding table and clamp all of the caster mounts to the top.

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Once welded on, I stand the housing on end so the heat can escape the tubing to help prevent it from warping.

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After it cooled I re-fixtured it on the table and get the legs installed. The holes required a little touch-up to get the pins to fall in nice and smoothly.

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I have one of these debur tools, they're freakin' amazing. They're easy to use and the parts look like they were machined. Think it didn't even cost $50 on amazon.

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Other than the look, I do like using it on the holes where bolts or pins go in. The little chamfer helps guide them in.

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Next step is to make the base of the pedestal. I want it to bolt on for a few reasons main of which is so I'll be able to powder coat it in the triple oven. To add strength I've recessed the tubing into pockets. The pedestal will be 2.5" x 2.5". The other two round holes will end up being round DOM tubing supports that will bend up (once I can bend) to support the front of the table top.

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I cut the bracket out of 1/4" to give it a little more beef. The front bolts are the ones that bolt in the rear of the front (long) legs but the rear two bolt holes hadn't be cut yet b/c I hadn't figured out how I was going to do it back when I made the piece originally.

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The front
 
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