Hey guys, I just read through this thread. I don't actually own a LM 8500 yet, but I plan to purchase one in the next week or two and this has me worried.
Are all of you having failures on the 888LM? Is anyone with a 880LM affected? (the one with the LCD and clock).
I have some experience with embedded system design and have some guesses as to why these are failing (if anyone is interested enough to keep reading...)
I'm making a LOT of assumptions that I could verify once I purchase my own, but here's what I think is happening:
These units use 2 wires for power and communication. I don't see any magnetics on the board (those PCB pictures are insanely helpful, thank you!) which is unfortunate because I thought they were doing something like PoE (power over ethernet) where they decouple the AC and DC signals with a tiny transformer inside the RJ45 jacks.
My best guess is the opener is charging up those 2.7V, 1F capacitors periodically with a DC voltage, then using the wires for communication. Basically a time share on those 2 wires (a fraction of a second for power, then a fraction of a second for data).
This is not a great use for those capacitors and will decrease their life span by cycling them so much. It probably explains the fairly consistent 3 year lifespan as well. When they fail, they are probably shorting internally causing a "closed contact" signal between the 2 wires going to the opener. This probably makes the opener think a doorbell style button is pressed, and causes the door to cycle.
A REALLY bad design on Liftmaster's part seeing as the failure mode is to open people's garages. If the controller is communicating with the opener, the opener should NOT recognize "closed contact" signals.
If you power up the opener and there is no controller connected, the opener should then and ONLY then accept "closed contact" signals.
For those of you that have controllers fail and are waiting for a replacement, you can just install a cheapo doorbell from your local store and it should work.