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Puget Dude’s creations and fabrications (Random project thread.)

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PugetDude

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Despite me sending photos of the framing before and after the drywall was installed, AND them sending out a tech to measure and verify the openings and ceiling heights Wayne Dalton managed to screw up the details...again.
The new high lift kit for the 16x8 door was supposed to be installed along with the new 6x7 glass door. It has supposedly been on order for over a month now. Of course it is still on order.
The smaller door was framed exactly to their specifications but apparently the support for the torsion spring had to be moved over to accommodate the too-long spring they sent, even after the installers cut a chunk off of it... they managed to find an abandoned piece of weathered 2x4 form bracing at the building site across the street, so that's what they used. I can clean it up and paint it, but WTF? Why bother with 2-step verification of the framing if you're going to ignore it anyway?

It gets worse...they had no opener with them, it got missed on their work order. Another tech had to bring one out (~30 miles each way) so they could get it installed while they were here.

And, in the bonus round they drove a 6" spike all the way through the new 2x4 brace, the 2x4 wall, and completely through the 7/16 exterior siding, it protrudes about an inch out of the wall into the garage... again, I can fix it, but...Why in the hell would they be installing garage doors with spikes? 😖
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I was out of town all day, my wife said the techs were embarrassed about all they had to do to modify everything to get the door working. Hardworking guys working with one hand tied behind their back by their company, they did a good job considering what they were given to work with.

So, it is going to be a minimum of 5 trips and 13 weeks late to install 2 doors...
SMFH.
 
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PugetDude

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I think that the problem is more about the service than the doors. Very poor organization on the contractors part. A different WD dealer might be a completely different experience.
I agree. Doors all come out of the same WD plants; it's the local dealer making a clusterf*ck out of this project.
 

dscheidt

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I agree. Doors all come out of the same WD plants; it's the local dealer making a clusterf*ck out of this project.
Call WD, and tell them their dealer *****. Good manufacturers consider that when deciding whether to renew a contract, it's bad for them if people won't buy their equipment because they have to deal with a local *******. It's also possible they can light a fire under the dealer's *** so it gets done properly, quickly. It may be they won't do anything, but then you know it's not just the dealer that's ****....
 

rharman

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Call WD, and tell them their dealer *****. Good manufacturers consider that when deciding whether to renew a contract, it's bad for them if people won't buy their equipment because they have to deal with a local *******. It's also possible they can light a fire under the dealer's *** so it gets done properly, quickly. It may be they won't do anything, but then you know it's not just the dealer that's ****....

That picture of the spike coming out of the wall and the 2x4 from the scrap pile across the street should give them an idea of the installers quality standards.
 
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PugetDude

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Spent some time in the new shop finishing up the ductwork.

Cut in a vent for the office, the original plan was for a separate mini split, but with the air handler in the office closet
it was easier and cheaper to just run a 6" branch off the plenum straight into the office. It works really well, has an adjustable vent to regulate the air flow. Probably should brace it off the wall... sounds like a rebar welding project in the near future... ;)20260405_143148.jpg

20260405_143058.jpg


Also got the rest of the shop ducting hung, got tired of waiting on the garage door guys to raise the high lift track, so I pushed the ductwork over closer to the wall so I could finish it up. ⁷20260405_150500.jpg

All the exposed ductwork is diamond plate except for the tee and the 90 degree elbow. The tee was noticeably different, the elbow not so much.
I had a short piece of the 12" diameter diamond plate ductwork left over, so I split it and wrapped the exposed long leg of the tee. Looks a lot better, IMHO...


Before: 20260327_191953.jpg
After: 20260405_144854.jpg

More to come.
 
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PugetDude

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Nice looking fan

How did you end up on that model?
I have had (3) of the 8' diameter Commercial Electric fans on my back patio for over a year, very happy with them. Had room for a 10' fan here (barely) so that is what I bought.
$459 and in stock at the local Agent Orange Big Box Store made this an easy choice, considering a 10ft Big *** Fan is $4000+...
 
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PugetDude

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Now that the building phase is officially complete, I can move on to moving into the new shop space.

But first, the Texaco facade needs a pump island. Picked up a 15" wide x 96" long particle board shelf board and an 8' long pressure treated 2x8 at my local Agent Orange... only had to dig through half a bunk to find one straight, dry and free of giant knots.

According to a 4' level, a 8' board and a stack of shims, the garage floor slopes 3/4" over 92", so I split the 2x8 diagonally at 4"-3-1/4" to give me a 4" high platform on the high side. I had stubbed in air and water lines at 8" high, so this gives me plenty of clearance for whatever I decide to do with them. 20260409_144054.jpg

Used some scrap 2x's I had lying around for the cross bracing; held it up about 1/4" off the floor so I don't have to worry about it rotting out if I hose out the shop floor.

The island needed a big fat rounded radius on the top so I ripped an inch off the width of the shelf and used it to create a built up lip around three sides. Dug out my big old 1/2" router, apparently it hadn't been used in quite a while. It still had a 1-1/4" roundover bit in it from a rustic timber stair project i did in 2005... changed it out for a 3/4" radius to give me a full roundover on the doubled up edge. 20260409_140210.jpg

After assembling the tapered frame with glue and 3-1/2" deck screws I rounded the outside corners to match the top. Got them close enough, especially considering ithat I cut out the radius template with a pair of 15" straight tin snips. :rolleyes: 20260409_170846.jpg


Particle board edges always finish up rough, (no MDF shelf boards at HD, didn't need a full sheet...) but a quick smear of drywall mud fills the voids and is easy to sand and prep for paint.

The island ended up dead level, so I am happy with where it's going. Still have paint, etc to go before I can put the pumps on it.20260409_162646.jpg

That's as far as I got yesterday, back on it today.

More to come.


.
 
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PugetDude

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Had a couple of hours to work on the pump island. Got the base wrapped with aluminum diamond plate...( why not, I had a couple of narrow 48" long drops)20260411_165223.jpg
I painted the top with a three coats of Valspar high adhesion gray primer; I had most of a quart can of it already, and it is a fairly close match to concrete color...sorta. The rolled edge then got two coats of Rustoleum gloss black enamel over the primer. 20260411_144003.jpg

Hope to get the pumps moved over tomorrow.

More to come.
 
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PugetDude

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Have I mentioned recently how much I like my (Eastwood knockoff) Beverly Shear? Screenshot_20260413_053532_Photos.jpg
Bought it a few years back after giving up on trying to find a good used genuine Beverly, built a stand for it based on some old Beverly brochure photos I found online. It's at the perfect height. It's easy to split a pencil line with it, and it's one of those tools that always makes me smile whenever I have an opportunity to use it.20260411_122757.jpg
It made tapering the aluminum diamond plate almost too easy.

More to come.
 
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PugetDude

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Ended up having to build new bases for both pumps; the existing bases were integrated into the center section. Needed a full 1" x 4" section to make it look right, so I ripped a clear 2x6 to 4" wide, resawed it to 1" thick, and then used a 3/4" radius roundover bit to get the profile I wanted. It took longer to manufacture the base molding than it did to cut, install and paint it. (Keeping in mind that this is @PugetDude level finish carpentry, not @jar944 millwork. :eek: )

20260412_162500.jpg
More to come.
 
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PugetDude

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Big step forward on the Texaco facade today!
First pump moved into position and screwed in place... 20260413_083538.jpg

I love it when a plan comes together... we installed switched outlets where they will be hidden inside the pumps above the the top shelf. Plan worked out great, doesn't interfere with storage.
20260413_102849.jpg
Got both pumps in and the globes installed above them. Moved in the lubester I bought back in December and parked it in between the pumps. Still have room for air and water dispensers of some kind. :unsure:
It's finally starting to look like a Texaco station... still have the signage and some trim painting to go.20260413_113525.jpgNow I just need a plan for the center section of the old Alemite-inspired workstation with the Durham base and Huot drill, taps, and end mill cabinets. It's an orphan now that the pumps are gone. Have an idea percolating in my head...early stages....gonna need more dismond plate. ;) Screenshot_20260413_070648_Photos~2.jpg

More to come.
 
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