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Above 1200 Sq/FT Re-Purposed Machine Shop

Wokspaces above 1200 squarefeet.
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hoyt

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Virginia Beach
The shop has been noticeably warmer since the door repair, but Matt and I enjoyed the 60+ degree day yesterday washing and waxing my daily driver, a 2010 Ford Edge. It had unknowingly been parked on the street for a while this summer across the street where the neighbor has a shallow well lawn sprinkler. All that rainbow streaking cleaned up pretty well.

We should be finished this week working on the '39 Plymouth for the winter. I'm more than ready to bring the TR3 in to assemble it!
 
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hoyt

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Virginia Beach
I had some time this week to repair the broken goose neck light on my 42-yo Craftsman grinder. It had rusted and broken years ago, but I wanted to repair it. I can remember my dad buying it new back when he and I were working on my TR3 while I was in college. Unfortunately, that part is no longer available from Sears, so I used one intended for sewing machines.

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The goose neck is broken and won't stay in place. When I removed the bracket holding it, I could see that it needed to be cleaned up as well. That got cleaned up, treated with Ospho and painted.

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When removing the power switch, it came apart; the 42-yo glue failed. When I reassembled it, I just added some glue and popped it back together; works fine.

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New versus old. The threaded rod is too long, so I cut that and re-assembled it all with Loc-Tite. That should last another 42 years.

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No surprise, some critters have made their home in the inside. I was surprised that the grinder could be wired for 220V as well, not that I'll ever need to do that, but the instructions are still glued inside the bottom plate along with the date of manufacture, February 1973 .

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All done and ready for another 40+ years of duty.

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I also have an even older Wissota grinder that needs a cleanup. It runs well, but just looks ugly after 15 years in a store room on the beach of the Chesapeake Bay.
 
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hoyt

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Like the combination toaster oven and coffee maker. Pizza and caffeine.

No reason not to have a few creature comforts.

I had a full-size fridge in the old shop, but took that for the home garage when I moved and replaced it with a mini-fridge for beverages.

Spending more time here now, I'll need to rethink that as lunch/dinner out can add up in costs very quickly, money that could be better spent on the shop and the cars.

I also have tentative plans to install a shower for next summer. It can get humid, hot and miserable and I hate to get in my nice clean cars all dirty and sweaty for the drive home. The shop truck with no A/C is not a good choice in the summer.
 
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HSpencer

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Nov 28, 2010
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South Central US
Good job on the grinder light. I wish I could find a Craftsman block grinder to restore.
Those are another item people selling have learned are in demand. I also like the older
Wissota grinder a lot!!

Thanks for restoring these good tools!!

Best Regards
Herb Spencer
 
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hoyt

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Virginia Beach
For my recent birthday, my mom gave me a work cart. It was a very nice and thoughtful gift, but I already had a work cart. Still, it would be nice to have a separate cart that I could use to hold parts only, but I really could not see a use for the drawer in the cart.

The cart was to be assembled with a bottom tray, a middle tray and the drawer on top which gave a flat surface with no sides. Nope.

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My solution was to not install the drawer, so I have a tray on the top and one on the bottom. That's a foam pad that's supposed to go on the flat drawer top. It's just a little too long for the tray, but it's not worth trimming it since anything heavy will keep it flat.

What did I do with the drawer? I had a workbench that could benefit from a drawer.

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I attached two aluminum pieces to the side of the drawer using the already existing nut-cert type fasteners.

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Then I attached the drawer to the underside of the workbench.

Thanks, mom!
 
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hoyt

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Virginia Beach
I've added some outside security cameras, but don't have them on a web feed . . . yet.

Shortly, I'll be adding alarms to the doors and the skylights and connect that to the Internet since there is no land-line here. The business in the front of the building has been burglarized a few times and I'd rather spend the money before I'm robbed than waste it installing an alarm after the fact.
 
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hoyt

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Virginia Beach
More Shelves

What do you do when you have 2,500 square feet of space and some 12-foot ceilings? Add some more storage shelves, of course!

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These are the shelves that will be replaced. The plastic shelves will be re-purposed elsewhere.

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These are the new shelves under construction. I usually build them 24 inches deep, but these are 16 inches; I can get three boards out of a single sheet of plywood instead of two. The frames are also made from 2x2 stock rather than the usual 2x4s since they will not be asked to hold much weight. I was unable to obtain 10-foot 2x2s, so I ripped a 10-foot 2x4; problem solved.

First thing today is to move all that stuff out of the room so Matt and I can install the shelves.
 
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hoyt

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438
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Virginia Beach
New Storage Shelves Done

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All done. Six-foot son-in-law for scale. Soon to be full of "stuff". The shelves, not the son-in-law.66ecTIvl.jpg
 
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hoyt

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Virginia Beach
The starter solenoid for the '54 Desoto is ready after 4 months! It will be nice to get that car back on the road and out of the shop.

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I wish I could find a new rubber boot.

I got a lead to this thread and then to Gary Goers. He's a little old-school, so it may take a while.
UPDATE: Sadly. Gary Goers experienced some medical issues an shut down his business in October, 2017
 
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hoyt

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Virginia Beach
I gave myself a Christmas present. I really like my V28 Milwaukee tools because the 28-volt battery provides extra power that the 18-volt just can't deliver. These are really for my "regular" job in the summer where I need that kind of power, but no sense letting them sit idle over the winter.

Unfortunately, the tools themselves are expensive. The hammer-drill/screwdriver alone retails for $400.00. There are many times when it would have been nice to have had two of them (to keep from constantly changing bits), but the cost kept me away.

While perusing eBay for some 28V lights for the Milwaukee worklight, I spotted an opportunity and took it. A brand new drill for $165 from a reputable seller.
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This is what a dozen years of "patina" looks like.

While work is slow, perhaps it's time to refurbish the old one. It could use some new bearings after a dozen years of hard service. I checked and they do not sell individual bearings, but the entire transmission on the front of the tool is $65, so I'll be holding off on that.

Besides . . . I need to keep my eye out for a 28V impact driver. OUCH! They cost $450 brand new!
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UPDATE: Just scored a used one on eBay for $86. It was cheap because it did not come with a battery and charger. I have plenty of those. Now if only I could find an excuse to need the V28 right-angle drill . . . probably not.
 
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hoyt

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Virginia Beach
Milwaukee 28V Rehab

I dismantled the 28V Milwaukee to see what could be done about its "looseness" due to wear. There was ONE SCREW that would not come out? Why is there always just ONE SCREW? Anyway, I drilled that out (it's a T-10, M3.5x22mm), removed the motor and transmission, cleaned it up and re-assembled it.

It's still a little loose, but it's not the transmission/gearcase. The plastic handle/case is worn slightly; it's called the "Service Housing" and is available for $12.25 with one business day shipping.

Done.
 
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hoyt

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Virginia Beach
Freeing Up Some Space for a New Project

With the '54 Desoto and the '39 Plymouth running so well, Matt and I moved them to my closed-for-the-season business to give ourselves some room to bring the Triumph TR3 to the shop from my mom's garage.

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However, now the place looks kind of empty . . .52dBEgjl.jpg
 
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hoyt

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Visited the shop today to check the plumbing and gather some tools. Planning to stay at my much warmer home to work through a few minor repairs.
 
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hoyt

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Since I had them both running, I have the '54 Desoto and the '39 Plymouth stored for the winter inside at my seasonal business.

This week, Matt and I will bring the TR3 to the shop and build a body cart so the body can come off the frame and the assembly process can begin.
 
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hoyt

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Quick visit to the Shop

I had to take the '37 Plymouth to State Farm Insurance because they wanted up-to-date photos of it. That meant I had to move the TR3 around, so we put it on wheel dollies. It weighs less than 2,000 pounds and was very easy to push around, unlike the 3,500 to 4,000 pounds cars I've been working on.

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hoyt

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Starting the TR3 Restoration

With the body cart constructed, it was supposed to be a simple matter of removing the body, getting the chassis ready, adding the spacers and welt and bolt the body to the frame.

Things never quite work out that way. Here's the backstory:

Thirty years ago, my neighbor Ivan got interested in TR3s and he got bit bad by the bug, constructing a 4-car garage in his backyard and embarking on several restoration projects, including a Jaguar XK120 (now on display at the Military Aviation Museum in Virginia Beach, VA), a London taxi and a 50's Packard sedan. The TR3 was his daily driver. He had a few minor fender-benders and finally decided that he needed to do a frame-off restoration. He purchased chrome Dayton wire wheels, Wilton wool carpet, light brown leather upholstery, a new wiring harness and so on.

While Petey, an alleged professional body man, had the car, Ivan developed some health problems, decided to retire and eventually moved to Florida, selling his TR3 and all his accumulated parts (if I had another frame and two body shells, I could build two more TR3s from the parts) to me. Ivan and I picked the body up from Petey and it went straight to my mother's garage, where it has remained undisturbed for 10 years.

So the other week, it was finally time to bring the TR3 to the shop and bolt it together.

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And we were ready . . . or so we thought.2Avk4Mil.jpg
 
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hoyt

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Virginia Beach
Starting the TR3 Restoration

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Matt and I started by removing the apron and bonnet.


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Next, we examined the battery box. Always a corroded mess on any Triumph, this one had been poorly and unprofessionally repaired: poorly welded and horribly patched with body filler.

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This is a common problem area for TR3s. Here's what fell out that has been trapped there for 50 years. That's a Bic ink pen in all that dirt and rust; no idea how that got in there. It still writes.

The remainder of the car was just as bad. We needed to use the body saw to cut four bolts in caged nuts to free the rear wings, but the wings themselves were in (maybe) excellent condition.

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Completely stripped of all wings, doors, hood, boot and apron, with all the corrosion, body filler and poor repairs this TR is not a pretty sight. We turned the body cart into a temporary workbench.

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Here's where we stored the body parts for now. We lag-bolted a chain to the rafters, fabricated some hooks from 1/8-inch wire and hung the parts from the chain.

As the truth unfolded throughout the dis-assembly process, it was clear that this car was far from the "just re-assemble" state we initially assumed. All that body filler needs to go so we can see what's underneath. The front wings need to be repaired. The entire battery box needs to be replaced. There are many areas under that peeling undercoating that need some corrosion repair, metalworking and better fitment.

Fortunately, the mechanicals are in excellent shape. Since the car will need a total re-spray, I'm considering a change to Triumph Racing Green. That color will still compliment the already-chosen light-brown interior.

UPDATE: The expensive red Winton wool carpet won't look good with green paint, so I'll match the shade of re-sale red to the carpet.
 
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hoyt

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Virginia Beach
1961 tr3

I placed my order for patch panels, a new battery box and new caged nuts. Fortunately, I caught the Winter sale at The Roadster Factory, so there's a significant savings.

I'm waiting on a quote from Carolina Chem-Strip to dip the body shell, but I'm expecting it to be in the $1,200 range.
 
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hoyt

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Virginia Beach
Old Craftsman vise; new to me.

I was given an old Craftsman woodworking vise and mounted it on one of the workbenches. The original handle had been broken/lost a long time ago and a wooden dowel was used in its place. I replaced that with a more durable 8-inch long piece of 1/2-inch pipe and two pipe caps.

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hoyt

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Tr3

The battery box and caged nuts arrived; patch panels on back-order. Matt is back from his ski vacation at Snowshoe, so we can get started on Monday.
 
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hoyt

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TR3 Restoration Begins

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Today, Matt and I got the body separated from the frame and mounted it on the body cart. While we had the body up on the lift, we took the opportunity to easily scrape off huge sheets and several pounds of painted-over undercoating.

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All ready to start work. We needed to remove the transmission cover and the battery box as well as many bolts and fasteners that were not removed before paint .

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The transmission cover, which is supposed to unbolt and be removable, was welded to the floor pan. A grinder and a cutoff wheel made short work of removal. There's a lot of work to make it go back in place properly, though

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The battery box came out surprisingly easy. The entire replacement box assembly costs $80, so there was really no excuse not to repair it the first time. We will fix it correctly.

I made a follow-up call to Carolina Chem-Strip and I gave them the info and they promised to get right back to me. The body tub is just so coated with paint, body filler, rust and undercoating that dipping just makes good sense.

I have to say, all that work in constructing the shop makes this job much easier. All the tools are organized, there's plenty of space for dis-assembly and storage of parts and the shop is well lit and comfortable to work in. It sure beats all those days working in an overcrowded two-car garage sharing space with old furniture and lawn tools. At least here, the old furniture and lawn tools have a space of their own.
 
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hoyt

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On the plus side the body parts look really cool hanging on the wall.

They may be there for a while. There is a lot more body work to do than we originally thought. Plus, we will need to sell the car when it's done to fund the restoration of the remaining Triumphs, so I don't want to do anything half way.
 
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hoyt

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TR3 Restoration

The quote from Chem-Strip was $1,500 for the body tub and front apron. Fenders and doors run about $100 each, but they are simple panels, so I'll strip them myself.

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We fabbed an inner brace and are preparing to trailer the body to Burlington, NC, about 4-1/2 hours away. In the meantime, we'll get to work prepping the remaining panels.
 
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hoyt

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Not much progress due to the weather and being held back by a lack of a trailer.
 
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hoyt

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The Franzinator

It's been a while since I've added to the journal. Matt and I have continued work on the TR3 or stayed at home because it's too damn cold in the shop.

I've written before about the Franzinator and l linked to assembly instructions. Essentially it's an air/moisture separator using temperature differential, pressure differential and change to direction to condense moisture from compressed air. The device is installed between the tank and the reservoir.

The shop had been plumbed for air and the previous tenants left an Ingersoll-Rand compressor. The pump itself is not-economically-repairable junk according to I-R and I had a smaller Campbell-Hausfelt compressor, so I decided to use the C-H until I can afford a replacement compressor for the I-R.

The shop is also plumbed for air, but it's done all wrong; there's a science to it after all. But . . . it will do for now.


Anyway. we got the compressor hooked up and built the Franzinator. Here are the pictures:

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UPDATE: After some initial trials, I shortened the inner turn-down pipe to about 5 inches. Between the Franzinator and the tank, I am not seeing any moisture in the rest of the system. I discovered I made an error and used 2-1/2' pipe instead of the 2" the plans called for. That makes the device less efficient, but it appears to work OK for me.
 
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hoyt

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Virginia Beach
IS the pipe on the inside pointed up or down? I guess you could get fancy and put a auto drain on.

Inside, when assembled, it is pointing down.

I have a fancy auto drain but have not seen the need to install it yet. Perhaps in the summer . . .

Here's a link to details about the device that includes some links to its construction..


I guess you could get fancy and put a auto drain on. So how cold is to cold?

Too cold for me has been in the 20s. It's impossible to keep the shop warm enough (55+) to work comfortably.
 
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