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wbrian63

Well-known member
Joined
Mar 31, 2010
Messages
843
Location
Houston, TX
While browsing McMaster Carr's website, I stumbled upon "weld nuts". They're way more expensive than a standard hex nut, but they work way better, IMHO.

Big advantage is that they're not zinc coated, so no nasty fumes when welding.

They're available with a projection on the bottom that helps center them over the drilled hole.

1/4-20 can be had in qty's of 50 for $8.57.
5/8-11 are sold 25 to a bag for $12.94.

http://www.mcmaster.com/#projection-weld-nuts/=pk7v7y

There may be better sources for these products, but McMasters shipping is reasonable and turnaround is prompt.

You can even return stuff with no RMA - I just put the stuff in a box with a copy of the invoice and mail it back. I get an eMail with a credit notice a few days later.
 
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pepi

Well-known member
Joined
Mar 27, 2013
Messages
2,883
Location
Woodstock, GA
Finishing up my welding sign, need some small details to complete the look.

x5rf.jpg


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xzyl.jpg


tqdg.jpg
 

Hot Chop shop

Well-known member
Joined
Apr 12, 2013
Messages
628
Location
Las Vegas
While browsing McMaster Carr's website, I stumbled upon "weld nuts". They're way more expensive than a standard hex nut, but they work way better, IMHO.

Big advantage is that they're not zinc coated, so no nasty fumes when welding.

They're available with a projection on the bottom that helps center them over the drilled hole.

1/4-20 can be had in qty's of 50 for $8.57.
5/8-11 are sold 25 to a bag for $12.94.

http://www.mcmaster.com/#projection-weld-nuts/=pk7v7y

There may be better sources for these products, but McMasters shipping is reasonable and turnaround is prompt.

You can even return stuff with no RMA - I just put the stuff in a box with a copy of the invoice and mail it back. I get an eMail with a credit notice a few days later.

Hey thanks a lot for taking the time to post this info... I have purchased from McMaster before and they were great. I figured there must be a better way than the way I was doing it.,, I tried to grind off all the zinc on the nut beforehand but there was still some fumes.
 

mrgm

Well-known member
Joined
Dec 13, 2010
Messages
199
Location
TX
Finishing up my welding sign, need some small details to complete the look.
QUOTE]

PLEASE tell me you will be installing a flashing light to emulate the welding guy actually welding! :willy_nil
 

pepi

Well-known member
Joined
Mar 27, 2013
Messages
2,883
Location
Woodstock, GA
Finishing up my welding sign, need some small details to complete the look.
QUOTE]

PLEASE tell me you will be installing a flashing light to emulate the welding guy actually welding! :willy_nil

That's not bad but the detail I am talking about will be the electrode wire and a ground and clamp at the base.

Thats to all for the comments glad you like the welder.:thumbup:
 

Nubworks

Member
Joined
Feb 11, 2013
Messages
14
Location
Vancouver Wa
I've got way to many projects to share, but here are a few.
Front mount for my Turbo'd VR6
7e7e8ydy.jpg

Catchcan, coolant resivor combo
va6ahyjy.jpg

Highly modified stock vr6 intake, this one helped make 540whp
6ehy5yme.jpg

Front mount for twinturbo LSX silverado, 1190whp
bymu4eje.jpg

4" to single 5" for same truck
yhezumu3.jpg

Vw 8v turbo manifold
je3u9ydy.jpg

te6e6azu.jpg

Vr6 and 1.8t intake modifications
vu9e4a9u.jpg

Tons more.... Those are just a few from the last couple years
 

signcrafter

Well-known member
Joined
May 9, 2012
Messages
12,320
Nubworks, that is some really nice looking work!:beer:

Post as many pictures as you like, I love looking at others work and wishing I could do half as nice!
 

Nubworks

Member
Joined
Feb 11, 2013
Messages
14
Location
Vancouver Wa
Couple more randoms.
7uta3yga.jpg

Adjustable dolly, I have two of them built. I can use one under front and rear axles, or just use one length wise under the frame of a car with slight modifications... Tight quarters you gotta get creative!
ytygegyg.jpg

Couple custom catchcans
varaha7u.jpg

New brackets to modify my grandpas cheaply boat trailer
yretuqeh.jpg
juvatara.jpg

Beer keg turned into crab pot boiler. With a strainer
3usu5ase.jpg
my3uheqy.jpg

Fish cleaning table
 

2manytoyz

Well-known member
Joined
Sep 20, 2011
Messages
419
Location
Central FL
Hope to finish my welding cart tomorrow. Getting close.

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Tomorrow a 2" piece of box channel will be mounted vertically so the 50' 12ga cord reel can be attached. Also will be adding a tow bar. It can be moved by hand, or put behind the golf cart or riding mower.

Details and final pics will be here: http://2manytoyz.com/gencart2.html
 
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mghwah

Active member
Joined
Jul 10, 2013
Messages
25
I had some extra stuff laying around. Wanted to make some push up stands that were not made of thin steel and fasteners. So I came up with these.

I guess it is time to do some push ups now!
 

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machine_punk

Well-known member
Joined
May 14, 2011
Messages
2,540
Location
Napa Valley, California
Hey! I finally get to add something to this thread. I am amazed by the variety of cool projects in this thread.

They are just a couple of welder's 'third hands.' I'm sure every one of you have made these and they aren't anything special. I saw these on a welding thread on some forum in the past couple of days and thought, "Hey, I have a pile if allen wrenches left over from assembling different furniture...why don't I make one of those."

I ended up having enough to make a couple of them. The weird curve in the one allen wrench is the way it came with whatever piece of furniture it came with. I decided to go ahead and use it 'as is.'
IMG_3216-800x599.jpg


I do usually work on pretty small projects, so these are large enough for now. I'll make larger sizes, as the need arises.

I've been welding more, since I came back from my 4-day "Mastering the Torch" course. Trying to stay in practice.

Oh...Oxy-Acetylene, Meco Midget torch, #1 Meco tip, 1/16th RG 45 filler.

Kev
 
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red92s

Well-known member
Joined
Dec 16, 2009
Messages
334
Been getting bends from them for the V8 Volvo project I am doing.
Good service and prices!

Wouldn't be a V8 122 . . . the one from your picture . . . would it? I'd love to see more of that.
 

nonhog

Well-known member
Joined
Nov 6, 2007
Messages
2,449
Location
Arizona (Tucson)
Wouldn't be a V8 122 . . . the one from your picture . . . would it? I'd love to see more of that.

No not yet. The 122 "estate" in the picture gets to wait. The V8 project is my wifes 1980 Bertone 262C. http://brickspeed.net/forum/showthread.php?tid=1784

Beware of some below par welding on that link. :lol:

On the 122 I'm leaning toward but not 100% sold on is a 60*3.5 GM V6.
 

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toomanytoyzz

Well-known member
Joined
May 11, 2012
Messages
1,571
Location
Malvern, PA
Here's a couple more pics of that marquee sign I've been stitching together. I pretty much have it to prep and paint. All the letters are done and fit on the sign. It will be awhile before I decide to make some garage art of this magnitude by myself. I can say that it will definitely be a cool piece to proudly display in the garage when it's done:rocker:.
 

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Nursepeter1973

Well-known member
Joined
Oct 26, 2013
Messages
153
Location
Western Australia

Duker

Well-known member
Joined
Sep 25, 2010
Messages
10,861
Location
Livingston, TX
Hot Chop Shop take a look at these if you need weld on nuts.

Threaded weld washer

I have used them and they make life easy. drill a hole drop in the washer weld and done.

I ordered some of these and I wanted to pass along a customer experience with RuffStuff Specialties. I ordered the weld nuts and I received a package in two days, so first impression was very good. I opened the package and found an item I did not order. I checked the invoice to be sure I didn't order the wrong part and as luck would have it the invoice was for someone with my same last name. I emailed last night to describe the mix up and this morning I received an email and a phone call apologizing for the mix up. They told me to keep the item that was sent and I have already received the tracking number on the new order.

Needless to say I am impressed with their customer service and response. We see a lot of negative customer service stories on the board so I thought others might want to know of a company that at least in my case treated a customer well.
 

Nubworks

Member
Joined
Feb 11, 2013
Messages
14
Location
Vancouver Wa
Anyways here the first few pics
The uprights are 76x35mm and the rest is
View media item 35691
Little late now, but be very careful if those uprites are Galvanized, looks like it from the white smoke...... Breathing that stuff will make you brain dead in a hurry, if not kill you.
 

drummingpariah

Well-known member
Joined
Jul 20, 2009
Messages
306
Location
Manchester, NH
Wow, you guys have some amazing skills; I don't know if I should be discouraged or inspired. I guess I'll just go with both, it's humbling and kind of awesome that a thread can span such a wide skill gap. My first-ever welding project is a welding cart to get my little Hobart 140 off the ground. .030" flux core from HF seems to be capable of better quality than I am right now, but that's ok with me at this point.

I came into this without much of a plan, just a welder to build a bit of a cart under. The goal was to get it up off the ground and to learn a bit, and I succeeded on both counts.

11198668363_1792678f46_c.jpg


Some of the welds went well (by my standards):
11198534935_c66d33ede2_c.jpg

11198539764_d550c65a8b_c.jpg


Others didn't go so well (by any standard):
11198541914_c2c983d131_c.jpg


I was considering grinding down the really bad ones and trying again, but changed my mind. I'm just going to keep adding features like casters and a mig gun holder, use it for a bit, and once I have more practice under my belt, I'll make another, bigger, better cart.

I'm open to any feedback on how crappy it looks (the legs aren't even square, but it stands up so we'll just gloss over that), just bear in mind that this is my very first attempt at holding two pieces of metal together without using fasteners. To be clear: I'm not worried about getting ripped apart, I'm worried about getting advice that's WAY over my head.
 

pieceofwork

Well-known member
Joined
Nov 13, 2013
Messages
50
Wow, you guys have some amazing skills; I don't know if I should be discouraged or inspired. I guess I'll just go with both, it's humbling and kind of awesome that a thread can span such a wide skill gap. My first-ever welding project is a welding cart to get my little Hobart 140 off the ground. .030" flux core from HF seems to be capable of better quality than I am right now, but that's ok with me at this point.


I was considering grinding down the really bad ones and trying again, but changed my mind. I'm just going to keep adding features like casters and a mig gun holder, use it for a bit, and once I have more practice under my belt, I'll make another, bigger, better cart.

I'm open to any feedback on how crappy it looks (the legs aren't even square, but it stands up so we'll just gloss over that), just bear in mind that this is my very first attempt at holding two pieces of metal together without using fasteners. To be clear: I'm not worried about getting ripped apart, I'm worried about getting advice that's WAY over my head.

I'm a beginner too and will leave the 'real' advice to the experienced welders but I will say if you haven't invested in a tank/regulator and using a shielding gas, you should. Even straight CO2 (it's cheap) and get away from the flux core wire, it just seems easier to 'control' the weld to me.
 

WakonTonka

Well-known member
Joined
Feb 20, 2012
Messages
118
Location
The BORG ship
I'm a beginner too and will leave the 'real' advice to the experienced welders but I will say if you haven't invested in a tank/regulator and using a shielding gas, you should. Even straight CO2 (it's cheap) and get away from the flux core wire, it just seems easier to 'control' the weld to me.

+1 on that. IF your welder has or can be fitted with the solenoid valve, DO convert it to a MIG. Polarity changes when you switch from flux core to solid. I changed my Lincoln over years ago, never looked back and almost immediately my welds improved, or to be more precise, began improving. The next thing is a good auto dimming helmet. Lastly, try to keep focused on the puddle. If when you put the hood up you see something you were not expecting, you may not have actually been looking at the puddle.. I like the Airgas argon/ CO2 mix.
 

Nursepeter1973

Well-known member
Joined
Oct 26, 2013
Messages
153
Location
Western Australia
Little late now, but be very careful if those uprites are Galvanized, looks like it from the white smoke...... Breathing that stuff will make you brain dead in a hurry, if not kill you.

Am aware of the danger and hence the industrial fan/suction in the background, though I did try and wire wheel most of the surfaces prior to welding.

Would the white smoke also be due to using innershield/flux cored wire?
 

pepi

Well-known member
Joined
Mar 27, 2013
Messages
2,883
Location
Woodstock, GA
Quick tip would be to clean the areas to be welded so that they look bright and shinny. If you want to go the extra mile wipe it down with Acetone, never Brake Cleaner. The cleaning alone will help in two ways the puddle will flow better, and with less splatter.

Do not use to much gas flow, more is not better, it is for shielding only. Stay with the manufacture suggested flow rate probable 20 cfm is what I guess they will suggest. I use 15-18 on any given day. Play with the welders settings adjust a single setting at a time, nice thing about a welder is that you can grind off a crappy weld and re-weld. Also you burn thru , easy to add the metal back.

Good luck some of those welds wetted out decent for your level of experience, I love to weld. Opens the door for so many things to build and fix, and it is instant no waiting like clueing and painting.



Enjoy
 
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