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Show us your welding projects

Sandwillys

Member
Joined
Jun 17, 2013
Messages
23
Location
Vail,az
Building a security door for my shop, almost ready for powder coating.
 

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Ole Slewfoot

Well-known member
Joined
Feb 22, 2016
Messages
5,098
Location
Freedom, CA
Just go for it. I got mine done today. Very happy with it.

Reminds me of Jimbo Philips
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Krang

Well-known member
Joined
Oct 22, 2018
Messages
185
Location
Hawaii
Finished the workbench frame and got it painted:

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Duker

Well-known member
Joined
Sep 25, 2010
Messages
10,861
Location
Livingston, TX
Finished the workbench frame and got it painted:

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Congrats on the frame.... however, I think you need to back up and snap a pic and tell us more about that container cover setup you have! [emoji106]


Sent from my iPad using Tapatalk Pro
 

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phred

Well-known member
Joined
Apr 23, 2009
Messages
525
Location
NC
Whipped up a truss the support the output box on a zf5 transmission. They tend to crack here under hi-torque applications especially with a heavy transfer case hanging of of them. eed55cfafed30d4716e7fb5bcac1ccfc.jpg432c2ef6d961c9b1a4ce2fd162c38afa.jpg


Sent from my iPhone using Tapatalk
 

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tarmy

Well-known member
Joined
May 28, 2014
Messages
4,662
Location
Nor Cal

LXCam

ALLIANCE MEMBER
Joined
Apr 23, 2013
Messages
19,090
Location
AZ
I never once thought hanging a mirror would have me sharing it in the welding section. But since this one was a bit out of the ordinary figure it might help someone out in the future.

I recently remodeled one of the bathrooms. From minute one the wife wanted a full width mirror which is what I had planned on when doing the backing work in the framing. So everything is 100% done and she decides to do a completely different style. Problem was this 70lb solid steel bar frame only had one hanger which just so happened to go right dead center of the vertical dryer duct within the wall. The next minor issue is the framing isn't symmetrical to the area. So doing two ears and hitting the studs just right and not looking funny was out of the ballpark for me.

My solution was to do modified version of a French cleat that would allow me to get the mirror as close to flush with the wall as possible and still allow side to side movement for alignment to the vanity. Initially I figured I'd remove the backing plate and mirror and drill/tap some kind of mount. But found out everything must be siliconed together as it would not release from the frame.

So I grabbed a scrap piece of 1" x 1/8" bar, marked my diagonals, bent them to a tight 90 and then cut them to just a tick over 1/8" of standoff. Fired up the tig (which I still **** at) and welded it to the frame. Knowing it'd screw the pooch on the finish open up my jar of heat sink only to find it all dried out....bummer.

I then grabbed a couple pieces of 3" x 1/8" aluminum bar to make the wall bracket out of. These were tacked together just to keep everything perfectly aligned but since the mounting screws go thru both pieces there isn't any concern about my ****** welds letting loose.

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bob_s2

Well-known member
Joined
Nov 28, 2005
Messages
178
Location
Westmont, Illinois
fordkit88 please post more photos of your welding table project! I bought a large square-tube landing gear for a heavy trailer to use to adjust the table, but am unsure I want to continue in that direction. It's got a lot more loose twist motion than I wanted. So I'm interested in what you're coming up with.
--Bob
 

Tunajoe

Well-known member
Joined
Jun 10, 2013
Messages
359
Location
Ventura County
fordkit88 please post more photos of your welding table project! I bought a large square-tube landing gear for a heavy trailer to use to adjust the table, but am unsure I want to continue in that direction. It's got a lot more loose twist motion than I wanted. So I'm interested in what you're coming up with.
--Bob

Me too!
 

Krang

Well-known member
Joined
Oct 22, 2018
Messages
185
Location
Hawaii
Congrats on the frame.... however, I think you need to back up and snap a pic and tell us more about that container cover setup you have! [emoji106]


Sent from my iPad using Tapatalk Pro



Everything you could want to know about the container barn is here!

The Jungle
https://www.garagejournal.com/forum/showthread.php?t=404733

Finished the second workbench frame, and also finished the first of many hanging shelving frames:

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Sty57

Member
Joined
Aug 4, 2015
Messages
20
Been working on a small weld table.
I cut a piece of rubber floor mat to put on the top for when I'm working on other stuff.
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danielbuck

Well-known member
Joined
Apr 15, 2014
Messages
918
I often throw a piece of thin plywood on top of my rolling welding table/cart when I'm working on other stuff, particularly if I'm working with glue, paint, or oils. I like the feet on your cart, I may have to add something like that to mine. Do you find yourself using the solid feet often? or just letting it rest on the wheels? I've never had a problem with mine rolling around, but my floor is pretty flat.
 

Sty57

Member
Joined
Aug 4, 2015
Messages
20
I've been putting the feet down as it seems to roll very easily.
Which is what I wanted as it's in the garage. And I can push it out of the way and still get our cars in.
 

Krang

Well-known member
Joined
Oct 22, 2018
Messages
185
Location
Hawaii
Moving along with the shelving hangars, mass production here! I still need another 8 hangars but I’m out of the free/cheap 1x1 so I actually need to go buy some.... bummer.

They are turning out okay though!

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All welded up on the insides. Welding the outsides as I pull them off:
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Because I normally wear T-shirt’s, these welding sleeves are awesome. Much needed too:
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Sent from my iPhone using Garage Journal
 

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Krang

Well-known member
Joined
Oct 22, 2018
Messages
185
Location
Hawaii
Finished up the first 6:

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Primed:
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I got the finish coat on but I didn’t take a picture =\
 

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fordkid88

Well-known member
Joined
Nov 10, 2013
Messages
680
fordkit88 please post more photos of your welding table project! I bought a large square-tube landing gear for a heavy trailer to use to adjust the table, but am unsure I want to continue in that direction. It's got a lot more loose twist motion than I wanted. So I'm interested in what you're coming up with.
--Bob



Im sorry guys,but i just saw your posts. Its going to a couple more days before i can get you anything. My wife gave birth to our first last night so things have been hectic. First chance i get i will post a ton of pictures of whats been done, whats going to have and any issues that arose so far.
 

xs650shawn

Well-known member
Joined
Sep 3, 2013
Messages
672
Location
Hesperia, CA
Threw this together for an old Matco top chest that I can't find a matching base for. Sort of like a tool cart. My welding is a bit rusty, and I think my machine could use a new liner. Either way, I have never been a cosmetic welder, but rarely do they ever break. Still need to paint it.
 

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LXCam

ALLIANCE MEMBER
Joined
Apr 23, 2013
Messages
19,090
Location
AZ
Its going to a couple more days before i can get you anything. My wife gave birth to our first last night so things have been hectic. First chance i get i will post....


No worries kid, see ya in about 2-3 years.


:spit:
 

fstbusa

Well-known member
Joined
Jul 7, 2012
Messages
140
Still working on my welding cart.
 

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mr_magicfingers

Well-known member
Joined
Apr 22, 2013
Messages
70
Location
Devon, UK
After 10 evenings of my welding class, I'm at least sticking metal together and it's not breaking. I decided to work on a project to see if I could make neat welds on thinner metal. At the same time, I wanted to make a birthday present for a friend who was turning 40 and who's a very keen table top game player. I'd seen a youtube welding project making a dice and thought that would make a suitable gift while being a useful project to build my skills.

The first one wasn't very neat but the second came out pretty nicely. The dice is built up from 5cm squares of 3mm steel. I used a flap wheel to go over the edges and smooth the welds then a random orbit sander in grades 80-250 and finally a run over with some scotchbrite. It has a nice satin texture.

It's not balanced or even perfectly square but I'm pleased with it and I'm looking forward to giving it to my friend for his birthday. I'm trying to decide if i should laquer it to prevent rust but don't want to change the lovely satin feel of it. It's not going to spend time outside so I'm thinking just a bit of paste wax should do the job.

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fordkid88

Well-known member
Joined
Nov 10, 2013
Messages
680
The first two images are with the top mocked up. Im using mixture of 1/4" x 4" and 1/4" x 6" because its what i had and what the scrap yard had.

The silver plate with a gear on it is actually my old garage door motor. The control board took a **** so i replace everything and hard wired the motor. Its already a really good torque multiplication with a worm drive gear. Then i did another 1 to 1.5 multiplication with chain gears.

Old ball hitch mount that will be used to add or remove a large bench vice.




The main frames are from 2.5" square tubing and 2" square tubing i also got from the scrapyard. I played around with tig welding 1/8" flat bar to the 2" tubing to make a snugger fit but that was too tight. So i went with what i had and im going to weld 2 nuts on each leg so it can be snugged down when the position is set.

All of the top welds need to ground down so the plates can be drilled and the frame tapped for each plate.


I made my own c channel out of 1/4" plate and thats what each jack mounts to. I used #40 chain and 12 tooth gears with mostly v series hubs. I cleaned out my local fleet farm and had to use a few w series hubs that i machined down. There was some trial and error but i got it working.

I also plan to install grease zerks on each leg and just pack the living **** out of them.



I also plan to have a 2×3' or 3x3' pull out plasma cutting table and a small tool box mounted to one side. This is the last table i want to build for quite some time so im going to go all out. Ill will put up more pics as i go, but my little guy is taking some priority.
 
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mineallmine

Well-known member
Joined
May 22, 2014
Messages
100
Location
Ontario, Canada
Very nice! On your arbor lock spring pin, add a welded tab such that it can engage with the handle on the pin in the retracted position and keep it retracted. I have similar pin lock setup on both arbors. By having the pin locked in the retracted position, you can walk away from the arbor to rotate the car.

Edit - I added some pictures to show what I did on mine. Its build is somewhere in this thread.

Edit - Post 1295 to this thread is where I posted more pictures of my rotisserie. I think we both based ours on similar designs.

I finally got a chance to do some more work on the rotisserie. I made and installed my arbor locks. Came out pretty good. Got some color on the mounting arms too. Next is to disassemble and start to paint the entire assembly grey then reassemble and put to use.
 

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