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Tappet Wrenches Only: History, Use, and Examples!

Mintgrun

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Classic tappet size pairings, and same as Herbrand's H-1, H-2, and H-3

I found this H-2 on 2esday. Just five more wrenches and I'll have a set!

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Do I need doubles for a Bonney set too? I got one wrench closer with the 5/8" that came in the same bulk-buy as the H-2.

IMG_7559.jpeg

It's the only one of the bunch with raised letters on the shank saying MADE IN USA and the B shield. I added the 422 for fun.

IMG_7556.jpeg IMG_7555.jpeg

IMG_7557.jpeg

It sure is hard putting a matching set of wrenches together one at a time. Close enough is good enough around here.
 
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LesserSon

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Your Bonney 404 is from a transitional year (1924/P). The previous year (1923/O) it would have said “Chrome-Vanadium” without the “CV” circle, and the next year (1925/Q), the forged-in B-shield and “Made in USA” were gone, with “Made in USA moving to the cheek as a stamp.
 
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Private Lugnutz

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I found this H-2 on 2esday.
Wartime! Forging in the AISI steel number was their way of meeting and also showcasing their compliance with WPB alloy restrictions. Hard to read yours from here but probably 86xx - which was the very low dose triple-alloy (nickel-chromium-molybdenum) class (vanadium was still strictly 0%!) invented in very late 1941 and early 1942 by an academic-industrial-gov't consortium dubbed "New Emergency" steel.
Do I need doubles for a Bonney set too?
Yes.
 

Oregon Dave

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Wartime! Forging in the AISI steel number was their way of meeting and also showcasing their compliance with WPB alloy restrictions. Hard to read yours from here but probably 86xx - which was the very low dose triple-alloy (nickel-chromium-molybdenum) class (vanadium was still strictly 0%!) invented in very late 1941 and early 1942 by an academic-industrial-gov't consortium dubbed "New Emergency" steel.

Yes.
Have always felt the evolution of tools parallels the evolution of human creativity, industriousness & productivity. You have shared an immense amount of time, effort and knowledge on this forum; undoubtedly in other places also - you do SO need to be thanked.

In this post, you gave a snippet of tool steel history, and I and probably others, would find the evolution of tool steel alloys comforting to understand. I have a sense, gained from reading so much of your contributions, that you may have already compiled & shared this knowledge; if so could you direct the group to it; or if you know of a source, please share that also. I have done the usual ‘googleness’; not a satisfactory result yet.

If there is not yet such a satisfactory ‘Tool Steel History’ composed; have you ever thought about doing so?

The circumstances/conditions/situations, the accidental discoveries, the dates, the associations, acknowledging the names of the contributors; likely a monumental task - maybe, as an alternative, you could begin and monitor a ‘Tool Steel History’ thread and the G.J. knowledge base could piece together that history so we could all better understand why we can put a 36” cheater pipe on a 15” crescent wrench or a 24” pipe wrench, then stand on it, jump up down on it and tool might bend, but doesn’t break.

Finishing by again acknowledging your very sizeable contribution here; Thank-You for all you share. You are exemplary of many others who do the same.

P.S, Left coaster here; what part of the Jersey shore is authentic?
 
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LesserSon

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IMG_6835.jpeg
A few years ago, I was on a tappet Bonney DOE wrenches bender, trying to put together matched pairs, and picked up quite a few lonely singles (in a past life, I picked up loney single bonnie doughy wenches). Having so many helped me get a better grasp on distinguishing different eras when the cyclical date codes were the same.
img_6840-jpeg.2381685

IMG_6841.jpegAnyway, I think I can help you, @Mintgrun, with the other half of a 412 set, matching the year codes, at least. And a 422. PM me if you want to work a deal.
 

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Private Lugnutz

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I have a sense, gained from reading so much of your contributions, that you may have already compiled & shared this knowledge;
I have. Nothing as grandiose in scale and scope as a comprehensive 'Tool Steel History', and not all in one thread, but I have posted historical information, references, and homemade infographics from my research as the subject has come up, scattered all over. Exclusively on the late 1930s leading up to WWII, WWII, and immediate postwar, though. I don't know that much about steel after that. I'll attach a handy timeline that I created below. But if you use the Search function, upper right, to Search this forum on terms "New Emergency", "Alloy Steel", and "WPB restrictions" AND my username, the site will present you a long list of all my posts in which I use those terms. Just poke around from there.

Timeline.jpg
Left coaster here; what part of the Jersey shore is authentic?
All parts not portrayed by the ******* television show! :)

But especially this part...

1.1 Greetings.jpg
 

Oldtuleguy

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Some t code cv tappets

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Provincial

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Nice find.

I'm not sure which post or wrench you're referring to, Jock. If you mean the miscellaneous pile in post #2, none of them are unbranded. While I have seen these before, I don't think I have one.

Its 22-1/2* x 15* configuration was used by several mfgrs (Bonney, Armstrong, Barcalo, etc). Billings was not one of them, though. Billings uniquely used 22-1/2* x 22-1/2*, no doubt derived from their loom wrenches. While it's true that Billings used and marked their wrenches with the same composition name, it was always with a hyphen ("CHROME-MOLYBDENUM") as far as I know. The marking is most similar to Barcalo, but it was not in italic font, nor do I recall ever seeing a Barcalo C-M wrench with the little "MADE IN U.S.A." marking.

I have this one in the TBD category.
I don't know why I thought there was a C-M in your post. Maybe I confused it with Don's post #259.

Anyway, I found it with the two Herbrand H-6's shown here:
Tappet Wrenches.jpg
 

Oldtuleguy

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Some mtf
 

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Mintgrun

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LANE IRON WORKS is a company I'd never heard of before finding this wrench. They were located in Brooklyn N.Y.. Google turned up several of them on ePay and they're all the same size as this, except for one that's the next size smaller.
IMG_7763.jpeg IMG_7765.jpeg

I believe this Duro Chrome tappet belonged to the same person. I'm glad they didn't push any harder when using their engraver-pen to initial them.

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I read that they were included in the Jeep tool kit, but won't actually believe it until Don or Greg confirm it. :)

Tom
 

d42jeep

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Here's a few sets of wartime DOE wrenches.
The GMTK has 5 sizes. ISN #s 723, 25, 27C, 28S, 731A, 33C
Duro Chrome (X)
mOF2hZH.jpg

Fairmount (sharps or pear head) typically found with an 'A' forge mark on the beam.
lOGsQ2B.jpg

Bridgeport Hardware (BHM)
Ohm1ilP.jpg

Bonney. There are 3 types of wartime Bonney DOEs. The Zenel line, the standard Bonney, and this odd 585 series.
The smallest of this set is not the 585 series wrench. It's a placeholder in case one ever shows up.
vUVmTot.jpg
The Duro DOE wrenches at the beginning of Username’s post would be considered Jeep correct with the exception of the 33C.
-Don
 
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Private Lugnutz

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I read that they were included in the Jeep tool kit, but won't actually believe it until Don or Greg confirm it.
Tappet wrenches are not included in any WW2 Jeep set.
For comprehensiveness and the fullest context, note that tappet wrenches were not included in the on-board toolkits of any wheeled vehicle up to 2.5 tons during WWII. That includes jeeps (Willys, Ford), Dodge, Chevy, GMC, other Fords (GPA, etc), etc.

On-board tool kits were specified by the Quartermaster Corps, initially, and then, after October 1942, when QMC was relieved of the duty, the Ordnance Dept, and they were standardized by class of vehicle (not by manufacturer or make etc) and level of maintenance, which the Ordnance Dept defined by echelon. On-board toolkits were part of 1st Echelon (driver) Maintenance and selected for what was considered basic, field expedient use, most of it preventive.

Valve tappet clearance adjustments were considered 2nd Echelon Maintenance, done by mechanics (not drivers) at mobile or fixed depots just behind the forward line of troops. Every 2nd Echelon mechanic was issued the famous and now popular "GMTK" (QMC - Motor Vehicle Mechanics Tool-Set, ORD - General Mechanics Tool-Set).

Note, however, that the GMTKs did not include a set of tappet wrenches, either!

Why not? you might be wondering.

Because tappet wrenches were considered vehicle specific. As this thread attests, one would need too many in too many different sizes and configurations for it to be considered common enough to include in a GMTK. Tappet wrenches were, therefore, part of a unit's Organizational Maintenance Tools, i.e., special or service tools, to be signed out by mechanics from the tool "room" as needed.

The G503 (jeep) tappet wrenches that I showed in the hands of a 2nd Echelon mechanic adjusting valve tappet clearance inside a jeep L134 "Go Devil" engine from a 1944 TM illustration in post #4 on page 1 upthread, linked here for convenience, were supplied by Kent-Moore Organization (KMO).

I have one somewhere. I will try to dig it out later. For now, below is a paragraph, with photo, excerpted from Chapter 41 ("Equipment and Service Tools for the Willys MB") in Vol 5 of Lloyd White's The Evolution of the Willys MB Jeep, written by Mr. Fred Coldwell. Had my old pal and Chapter 40 ("Factory Tool Kits, Spare Parts and Accessories for the Willys MB") co-author ran it past me for review, I would've told him to include that the -ZENEL- like shape and the date codes found on these wrenches very strongly suggests Bonney as the OEM for KMO. :)

KMO tappets.jpg
 
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Beerhippie

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INTRO POST 4 of 4

Most guys have experience or knowledge of needing two tappet wrenches, one for the nut at the top of the tappet or lifter itself and one for the adjusting screw on top of that. In fact, my only hands-on personal experience with tappet wrenches is setting the valve clearance on my 1943 Willys MB, and it takes two. It’s done at TDC for ignition, when both valves are closed. The tappet in the L head is not on a cam lobe, and the valve is held closed by a spring. The tappets are self-locking. (Only early jeeps had separate locknuts.) You hold a tappet wrench with a 1/2” opening to hold the lifter/tappet (hex nut), and another with the same size opening to turn the hex head on the adjuster screw. The TM says you do it with the same hand, a feeler gauge in the other. The tappets and stems were worn/ground bad on mine, so a feeler wasn’t much use, and I followed an equation-turn method (based on the spec that an L134 engine tappet adjuster screw has 24 threads per inch, and that 1 complete 360* turn of the tappet adjuster hex head was 0.042“) that is well-known in the G503 community. To be honest, it always took a lot of trial and error to get it right.

Here’s an L134 engine. (Ignore the valve keepers, which are unusual in a wartime block, and before someone says it, yes, I know the springs are upside down! Don’t ask!)

Intro 10.jpg

Here’s an illustration of an L134 engine from a jeep TM showing two tappet wrenches in use. The wrench in his left hand is holding the tappet still. The left in his right hand is making the adjustment.

Intro 11.png
Here’s an illustration from a different manual showing two tappet wrenches and a feeler gauge in use. This is the famous "scissors" method. The left hand is holding the feeler gauge. The fingers of the right hand are holding the wrench at the bottom on the tappet while the thumb gently nudges the adjusting screw.

Intro 12.jpg

But, here is an illustration I grabbed from a period book showing three (3) wrenches in use (made by Bonney, by the way!),
and an illustration from a modern book on antique car maintenance, showing why.

Intro 14.jpg

Intro 15.jpg

It seems as though the third wrench in these three-wrench set-ups is for a valve-tappet type in which the locknut is different, separate from, not a part of the hex head on a self-locking tappet/lifter. My impression is that you needed to hold the tappet/lifter itself steady or still, or it would turn, loosen the locknut, and then turn the adjuster, and when you're done setting your lash, tighten the locknut, while holding the tappet/lifter, because all three were independent of each other.

In both figures one hand is using two wrenches to hold the tappet and loosen the locknut, while the other hand is using a wrench to make the adjustment.

Having said all that about 2- and 3-wrench tappet adjustments, I have no clue how you would adjust valve tappet clearance with only one (1) wrench. There are several cars and trucks like that. Not only no jam nut, but no need to hold the tappet?

For those who are curious, you should be able to use the chart above, identify a car or truck by make, model, and engine type that needed three (3) wrenches, or one (1) wrench, and then go find some views or maintenance procedures for those vehicles to see if it provides an explanation. I will probably do that in good time, but if someone beats me to it, I won’t be upset.

Or, someone smarter than I, with more experience working on more vintage engines (such as Provincial, humber or ttpete, etc), might know the answer.
I had a Chrysler flat-head six (262?) in my '48 Willys PU many years ago. I fondly recall trying to set the tappets while running--as per the Motors manual. Just hold one wrench in one hand, the other wrench in the other hand, and try to hit a moving target with the feeler gauge in the other hand--all while hot oil was running down my arms. Simple!

I was overjoyed to discover the "cold" settings posted on the inside of the tappet cover. Worked fine for many miles at 45 mph tops.
 
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Steven 33

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Tried to get it organized but didn't quite have the room. Here's some of my tappets with a few others mixed in there. Will try to get some more together for round 2. Also not to solicit but none of these are things I intend to keep so feel free to message me if you see anything that would be of interest, especially things that might fill some gaps. PXL_20251030_222628813.jpgPXL_20251030_222618249.jpgPXL_20251030_222600967.jpgPXL_20251030_222551300.jpgPXL_20251030_222531680.jpgPXL_20251030_222525044.jpgPXL_20251030_222520466.jpgPXL_20251030_222654489.jpgPXL_20251030_222511440.jpgPXL_20251030_222504318.jpg
 

Leviton

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Tried to get it organized but didn't quite have the room. Here's some of my tappets with a few others mixed in there. Will try to get some more together for round 2. Also not to solicit but none of these are things I intend to keep so feel free to message me if you see anything that would be of interest, especially things that might fill some gaps. PXL_20251030_222504318.jpg
You have some great stuff. Love your single open end Plomb and your OTC head bolt wrench.
 
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Private Lugnutz

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I found an Indestro CHROME VANADIUM STEEL SUPER-QUALITY No. 4 at the flea market yesterday. It was so roached and grody I could barely read the markings, and it's not much better now, but I'm a grinder refusenik, these are not so common in my part of the wild, I've been working on a few sets, and I need it, so it's going to be a fugly keeper.

20260301_090831.jpg
20260301_090816.jpg

Anyone who has been following this thread knows I have found some complete sets (PLOMB L.A., Herbrand, Bonney), I have cobbled together others (Vlchek, etc) and I am building several partials in onesy-twosy process (Barcalo, Armstrong), but none as slow-going as Duro-Indestro.

Between them they were remarkably consistent over the course of the 1930's and 1940's in terms of the style, number, and sizes of the tappet wrenches they produced. Indestro gave them T prefixes in their catalogs, and Duro-Chrome gave them D prefixes, but the configruations and sizes were the same, and the "T" and "D" do not appear on the wrenches themselves. Just "1", "1A", "2", "3", "4", and "4A". (They added a "2A" (9/16" x 5/8") in 1952, past my collecting interest/window.) There was a variety of markings and brandings, though.

If I squint and ignore those differences, I nearly have one complete set - missing only a No. 1A (7/16" x 1/2") wrench, with some extras.

20260301_064640.jpg

In terms of complete markings-consistent sets, however, I am gathering three specific variants (CVS, CVS S-Q, and Circle-DC), and I have some holes to fill. I marked-up a catalog excerpt to keep track.

DI Tappet Wrenches.jpg
 

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Mintgrun

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You could (obviously) dissolve the remaining darkness (rust) on that wrench, but then you're left with 'clean' pitting. That's why I leave some tools brown, or stop like you did.

I found a couple Bonney tappets recently and was disappointed when I got home and found they were duplicates. Then, I remembered that the set came with two of each size and was happy again.

IMG_0565.jpeg
 
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Private Lugnutz

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You could (obviously) dissolve the remaining darkness (rust) on that wrench, but then you're left with 'clean' pitting. That's why I leave some tools brown, or stop like you did.
'Zackly. In all my years of collecting, the really bad tools with this kind of deeply stubborn rust are few and far between. If the magic e juice doesn't remove it over night, I generally just sand it down with a soft abrasive pad, turning hematite into a flatter uniform surface of magnetite and live with that.
 
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Private Lugnutz

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Found another one of these eponymous self-proclaiming wrenches at the flea market this morning. Between an earlier find, and a gift from a GJ friend, that makes three.
 

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leg17

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Found another one of these eponymous self-proclaiming wrenches at the flea market this morning. Between an earlier find, and a gift from a GJ friend, that makes three.
As discussed previously, you have examples from two different stamping dies and corresponding different text stamping detail.
(The one in the middle was actually stamped upside down from the view shown)
Two different suppliers for one agent or two competing companies??
Intended application??
Still have all the questions.
 

Ayrhead

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Ontario
The first tappet DOE tappet wrench shows Vandium, forged in USA on one side on the other on one end 5/8” no visible manufacturer name that I could find. The second is a pair made by Indestro Super DOE 1/2 x 9/16. One says 2 and other says T2.
 

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Private Lugnutz

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^ Indestro model numbers were T1, T1A, T2, T3, T4, and T4A in the catalogs, but the wrenches are more commonly just marked with only the number (i.e., "2"). I don't have and I don't recall seeing one like the VANADIUM, but I'd bet my next paycheck that it was also made by Indestro. That is their marking style.
 

Ayrhead

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The first tappet DOE tappet wrench shows Vandium, forged in USA on one side on the other on one end 5/8” no visible manufacturer name that I could find. The second is a pair made by Indestro Super DOE 1/2 x 9/16. One says 2 and other says T2.
I found this post where @outofbounds posted a similar wrench… the consensus was it was either a Duro or Craftsman made by Duro.
Mine looks very similar to @outofbounds wrench. Except mine doesn’t have the 11/16” stamped on the opposite end of the 5/8”.
 

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