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Above 1200 Sq/FT Restored 1930's Auto Shop

Wokspaces above 1200 squarefeet.
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BB767

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Sub-Floor

After a little break from posting let's continue. With the floor joists all installed...



...I decided to use DuraStrand for the sub-floor... http://www.norbord.com/na/sub-floor/durastrand/features-benefits

One of the major reasons I wanted to use it was it's an engineered product made in such a way that's highly weather resistant. As such, if it gets wet, which it will until we get the roof installed, it's stable and guaranteed to not require sanding for up to a year if it's subjected to water.



Using the GELH...



...to move a stack out onto the joists...



...minimized how far we had to carry individual sheets. We chalked lines to lay it out...



...staggering the joints. It is tong and groove material but it installed very quickly and easily. Construction adhesive was applied on each joist to prevent squeaks and it was nailed into place.









That floor is remarkably free of deflection when you walk across it. It is rock solid.



With all the sub-floor installed, next up was framing construction of the walls.

Thomas
 
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shedfullatools

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I don't want to sidetrack the house build but figured it was high time I posted...I've spent the past week reading every post in this thread, the work you have done not only restoring the shop but also the property and a lot of tools is nothing short of amazing :eyecrazy: So many people would have bulldozed it flat and all that history would have been lost :scared: Anyways sorry for the long post. Just wanted to say thank you for documenting this whole project as well as you did and for saving all that history and all those fine tools...
 
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BB767

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What a fantastic looking shop. Really Nice Work... Well Done. Well Done indeed.

Welcome R-Savage and thank you for the compliment. Nice looking Snap On box you have there. I have one that is much the same. Very solid well built box.

I don't want to sidetrack the house build but figured it was high time I posted...I've spent the past week reading every post in this thread, the work you have done not only restoring the shop but also the property and a lot of tools is nothing short of amazing :eyecrazy: So many people would have bulldozed it flat and all that history would have been lost :scared: Anyways sorry for the long post. Just wanted to say thank you for documenting this whole project as well as you did and for saving all that history and all those fine tools...

Greetings shedfullatools and welcome to you as well. No worries about your long post, I appreciate your interest and glad you "get it". I think we have an obligation to those who have gone before us to not forget their hard work and the legacy they left behind. In some small way we all build on the work of others from the past.

Check back here for more material, I'm way behind on many different posts of all sorts of things. :dunno:

I think that's the cleanest construction site I've ever seen.

Well thanks Mike, nice to know you noticed. That's how things are done around here.





And while I was up in the air trimming that tree, guess who was at the controls below...



...my good buddy and old Bonneville salt racer, Lou Bingham was generously lending a hand. :thumbup:





The house project is still moving along very nicely.







We expect to have the first floor fully framed by the end of tomorrow.

Thomas
 

HOTFR8

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And while I was up in the air trimming that tree, guess who was at the controls below...


Reminds me of my Uncle this week telling me how last week he decided to prune a branch off a Gum tree from the bucket of his front end loader but he had no one to drive it for him. After he got to the tree the loader rolled away leaving him in the tree. Luckily he had a friend call to see him and he drove the loader forward again other wise he may have been up that tree for some time.


We expect to have the first floor fully framed by the end of tomorrow.

Thomas

You would have to be happy with the progress.
 

charlief1

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Very nice Thomas. If you have any tyvek left over I could use a large square sheet of it. It makes a good sail and I've designed a small boat that I'm hoping to build this year. ;)
 
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BB767

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........

You would have to be happy with the progress.

We are just 6 weeks into the project, Starting April 13th. In all that time we've lost a total of 5 hours work time due to weather. It's either rained only at night, or weekends or during the day about quitting time. I'd rather be lucky than good.

Very nice Thomas. If you have any tyvek left over I could use a large square sheet of it. It makes a good sail and I've designed a small boat that I'm hoping to build this year. ;)

Will do Charlie. I'm sure I'll have some left and I'm using the commercial grade Tyvek which is unbelievably tough stuff. I'll try rolling it in a tube. Give me a idea how much you need and I'll do my best to make it happen.

Thomas
 
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BB767

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1st Floor Framing All Done

We did finish all first floor framing today. We pulled strings on all the walls to insure they're plumb, straight and level and added temporary bracing everywhere in preparation for the roof trusses to be set.



Pictures are tough because all they show are a sea of framing. Hard to distinguish individual rooms.



All walls have the top plate installed which really strengthens the walls and adds stability to the structure.



This is a partial view looking through the entrance foyer into the great room. On the right, back wall you can see metal studs and some galvanized sheet metal which are behind the fireplace firebox.



The monolithic concrete hearth foundation has been poured and the external combustion air intakes installed. I'll be doing several separate posts on the fireplace construction as we go. The outer plywood behind the firebox is special fireproof material.



This is the view out of our bedroom window. All the trees are why we call the property, "Timber Haven".



Tomorrow...



...we have crane...



...coming at 07:00.



We're going to install the roof trusses. It'll be a long day, weather is predicted to be perfect with light winds. By this time tomorrow it'll look much different.

Many thanks again to everyone for the good wishes. It's working. :thumbup:

Thomas
 

SiGmA_X

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Amazing progress, Thomas. I was worried when I didn't see a post for nearly a week! I assumed you were working hard and didn't have energy to post - it sure seems that was correct.

Preface: I know zero about fireplace installs. Why wasn't the base poured? Why use block of concrete?

Good luck with the roof!

Roman
 

Boosted1

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I'm still checking in everyday to see your progress, which seems to be very good.
Your planning and selection of construction crew seems to be paying off in spades.
Looking forward to your updates.
 
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PLOWJEEP

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A lot of houses have been built in the rain this time of year. You are very lucky. Hopefully the weather holds till you get her dried in. Brian
 
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BB767

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Roof Truss Instalation

Another long but extremely productive day. Weather was picture perfect with sunny skies, pleasant temperatures and virtually calm winds. Just exactly what I had ordered up.

Right on schedule, 07:00...



...Custom Cranes came trundling down my lane.



Dave set up in the corner of the house so he could work both stacks of trusses and reach all corners of the house.



Shortly thereafter we had large...



... heavy structures...



...soaring through the air.



We kept that up all day long until...



...we had accomplished...



...everything we needed...



..the crane for.



I'll have much more information and lots of pictures later because right now, guess where I'm headed.........;)

Thomas
 

APEowner

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Hey Thomas. I've been lurking on this thread pretty much since the beginning and I want to thank you for sharing your journey with us. I appreciate the documentation on the house build as well and I'm glad you decided to include it in this thread.
 

Bears Fan

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Great progress on the house! Glad to see you used liquid nails on top of all the floor joists, makes for a quiet floor :)
 

landroversforever

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Caught up again on the last 20 or so pages! Loving the details on the house build. Like all the work you do everything is all planned out to the nth degree. Keep up the good work!

The CAT used by the concrete crew is what we would call a telehandler, as is the other one you're using. They're incredibly useful and found on most farms over here. Used for all sorts like stacking bales and filling grain lorries.

Plastering the walls is still the most common method thus side of the pond. Stud walls are usually plaster boarded first and then skimmed, block work has a bonding plaster over it first before a skim of finishing. No horse hair used these days either!
 
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BB767

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Framing 2

Going back to framing for a little more information.



For those who are interested here's how we did all the wall framing. Exterior walls are made of 2 X 6's and interiors are 2 X 4's. This is an interior wall. Start with selecting 2 straight 2 X 4's, these will become the top and bottom plates of the wall. They are laid together and the the wall is laid out, marking where either studs, wall ties or corners will be attached to the plates. They are laid together so they can be both marked at the same time.
Wall ties are used where a wall will adjoin another wall, the corner is, well, the corner of the wall.



Then the appropriate material is laid out between the top and bottom plates, referencing the layout marks and everything is then nailed together. The wall section on the right hasn't been nailed together yet in this picture.



Here's one of the walls in the great room finished, waiting to be set upright and installed. Note the 2 X 6 material.



Here's a wall installed. It will eventually have a window so a header is installed over where the window will be. The window or door section has what are called cripples above and/or below the window/door opening. Cripples are used to add additional strength to the structure. Not sure why the upper cripples haven't been install when this picture was taken, but they were eventually installed.





These are some exterior wall sections ready to be installed. You can see the cripples above and below the window opening.



Temporary diagonal braces are used throughout...



... to keep the walls plum and straight until the roof trusses are installed.







Sheeting material is then installed on all exterior walls, which will further strengthen them.



Tyvek commercial building wrap was next applied on all exterior walls to help minimize air infiltration and keep the home tight.

This was only a broad overview on framing. I didn't go into some of the smaller nuances such as crowning all the lumber. It does give a better, general idea of how it was done. I didn't get as many pictures of certain details as I'd like. I didn't want the crew to mutiny on me if I stopped working to take pictures all the time. :eek:

To be continued........

Thomas
 
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BB767

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Amazing progress, Thomas. I was worried when I didn't see a post for nearly a week! I assumed you were working hard and didn't have energy to post - it sure seems that was correct.

Preface: I know zero about fireplace installs. Why wasn't the base poured? Why use block of concrete?

Good luck with the roof!

Roman

Hi Roman, and thank for your interest. You are quite right about me not posting in for a few days, I was just exhausted at the end of some very long days. I knew/hoped everyone would understand. :)



To form the fireplace foundation using concrete would have taken some unique, small forms due to the small interior size of the ash pit area. Then stripping the forms off later would have been tricky. It certainly could have been done and it was discussed with Esker's. In the end we decided block would serve the same purpose and it was easier constriction.


Hey Thomas. I've been lurking on this thread pretty much since the beginning and I want to thank you for sharing your journey with us. I appreciate the documentation on the house build as well and I'm glad you decided to include it in this thread.

Great another lurker comes forth! Hello there APEowner, and a most warm warm welcome to you sir. Just as with the shop information, I'm finding posting information about the house to be good fun for me and many of you as well.

I was unsure if I should stay with a single thread or start a separate thread on the house construction. Ultimately I decided this is where all my garage friends hang out so I'll just stay put here. It's all interrelated anyway. You have my thanks for your continuing interest after all these many years. I've been talking about building this house here by the shop almost since the very beginning of the shop thread. It's very satisfying to me to see it finally come about. I couldn't be happier thus far.

Stick with me here, there's more on the way!

Thomas
 

Sweet Old Bill

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My mind is completely dumbfounded by all of the potential "Test Material". Must study, must study.

Seriously, we are all enjoying the progress on your project. You are building a great house. You, Chris, & Cameron will make the house a great home.
 

71 MKIV

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Lancaster PA
I am glad to see that you aren't so old school as to demand that your carpenters use hammers rather than air guns. :)
Around here you get a bunch of Mennonites with air guns scampering around, you best stay out of the way or you get nailed down.

71 MKIV
 
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BB767

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Crowning lumber is akin to clocking screws!


Tim in Burien, WA

Wow, you're kidding right? I thought everyone did that. Am I that out of touch with "modern" construction methods? :headscrat

If I am, I'm too old to change now!

Thomas

I am glad to see that you aren't so old school as to demand that your carpenters use hammers rather than air guns. :)
Around here you get a bunch of Mennonites with air guns scampering around, you best stay out of the way or you get nailed down.

71 MKIV

Air guns are great if used properly. They make tremendous sense and greatly aid in productivity. But we still use hammers and wear nail aprons with 16 penny nails for framing and 8's for sheeting when the need arises. Remember the old shop is equipped with a MIG/TIG welder and a plasma cutter. I embrace new technology where warranted. :D

Around here it's the Amish driving Bobcat's that you have to look out for. They are absolute terrors when they're driving them around a construction site, brother - stand back!!

Thomas
 

SiGmA_X

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Wow, you're kidding right? I thought everyone did that. Am I that out of touch with "modern" construction methods? :headscrat

If I am, I'm too old to change now!
I thought everyone did, too. I'd like to hear more about this non-crowning method.
Air guns are great if used properly. They make tremendous sense and greatly aid in productivity. But we still use hammers and wear nail aprons with 16 penny nails for framing and 8's for sheeting when the need arises. Remember the old shop is equipped with a MIG/TIG welder and a plasma cutter. I embrace new technology where warranted. :D
The right tool for the right application.

Not to be demanding...where is today's update! I saw you had posted, Thomas, and thought we were in for a Monday photodump! :)
 

Lyndon

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Lyndon, he's the last one before BS comes back to me and then to you. Soon, my friend, very soon! :bounce:

Thomas

Excellent news. :thumbup: :thumbup: :bowdown:

and keep up the good work - I'm watching in amazement, just don't have time to comment much (work is very busy).

Lyndon
From my desk in the corner at work! :3gears:
 
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