Independence Day Side Project
I tackled an extra little side project yesterday that will hopefully yield good tasting benefits for weeks to come.
I had this older Char Broil stainless steel grill that I bought off CL a couple years ago with the intention of fixing back up with new burners, cooking grates etc. Well on Monday I thought to fix it finally for a cookout on the 4th and started shopping around town for the parts. None to be found locally so then I figured the cookout will be delayed and I'll order everything online. And yes all the parts are available for this older model but when I priced them out it was rather expensive. It would be well over $100 for all the parts in addition to the $25 I paint for the grill originally.
Then I looked on Amazon at portable grills as I don't really need the large cook space anyway. They had this nice stainless model from Smoke Hollow that is well rated and was on sale for $100. It is all stainless and runs off either small tanks if you go portable or with an extension hose hooks to a large tank which I already had left over. So I also purchased the $12 extension hose.
At first I thought the old grill was junk but hated the idea of throwing away $25 so I hatched a plan to strip it of old parts and the old cover and re-purpose it to be the rolling cart for the new grill and to also hold the large tank out of sight.
I stripped out all the inside parts, burners, grates, valves, and the side burner pieces along with the original top cover.
Then gave the remaining carcass a good scrub with simple green and brush. Also scrubbed the stainless pieces with a soapy Brillo steel wool pad to get off some of the old stains and the various old operating instructions that were screened on the surface with black paint. After it dried in the days sun I also touched up some of the black metal trim with some left over matte black oil base paint.
Next I needed a new top work surface to sit the new grill when it arrived. I first though about buying a piece of diamond plate aluminum until I priced a sheet from the local Home Depot. Well I'm too cheap for that so in keeping with the theme of re-purposing on this project I started to look around my own scrap for something big enough to make a flat cover over the old grill pan.
You know how some of us keep junk using the excuse "It might be useful for something someday!" Well I finally made that come true by finding a piece of old formica counter top in a butcher block pattern that I've had for years and never used.
See that old saying is true!

Cut that to fit the space and sealed the back side and edges with a good coat of the black oil based paint. It may not last forever but should hold up for a couple seasons before needing replacement. And I think the surface looks good as well.
The new grill just arrived today and after some assembly it now sits proudly on its new grill cart. The longer hose easily routes down to the inside cabinet and to the larger tank.
The new grill just fits the new top surface and looks good as well.
A few clicks of the igniter button and it fired right up and started heating up per the integrated temp gauge.
Tonights menu will be grilled burgers and corn on the cob!
