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Built-it-myself tools/machines - show us what you've done

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Tool.Nerd

Active member
Joined
Dec 30, 2009
Messages
26
Location
Chattanooga, TN
Probably a bit cliche, but my first garage project was welding up a "heavy duty" workbench in the corner out of some used pallet racking and reinforced 12-ga steel top (6 c-beams under each 36x48" segment). At first I thought it was too deep for practicality, but I've used it more than anything I have out there.
 

Brad Beam

Well-known member
Joined
Jan 5, 2010
Messages
343
Here's a roller stand that I made for supporting material while being cut in my horizontal bandsaw. [img said:
http://farm4.static.flickr.com/3393/3548086962_ac7ba718a7_b.jpg[/img]

Jaysin


Would you care to share the .dxf or .pcm file for the roller stand? It would make my life so much easier:bowdown:
Thanks
 

JOHNMAN

Well-known member
Joined
Aug 14, 2006
Messages
194
Location
Southwest Indiana
I thought that I would add a few of the tools and things I have built.


Hydraulic press I built to operate my Northern Tools press brake and press bearings and whatnot.

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Jaysin



I like the press brake. Any close ups of that? I should build one of those for the press I have.
 

shmo

Well-known member
Joined
Aug 28, 2009
Messages
195
Here is my latest project, an outdoor movie theater.

I fabbed up an aluminum framework that I bolted to a flat deck car trailer. The framework folds so I can transport it. When erected the screen is 15 feet high and 20 feet wide. I covered it with a used vinyl billboard material. I knew when I started the project that it was going to be fun, once completed. However, I had NO IDEA how much fun. I can't wait until I get the WIFI setup going for Live fights and sports games. Good times!

I set up all my electronics equipment, Hi def projector, amps, mixer, Blu Ray and DVD players, etc. into a rack mounted carrying case. Speakers, stands, wiring and what not go into canvas bags. I can be set up and watching movies in about 30-45 minutes with one person helping me.

All that is left is to dress up the trailer with some movie screen inspired "faux velour" skirting.

SHMO


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mgermca

Active member
Joined
Apr 3, 2008
Messages
35
Hey schmo, that may be a little OT but it's so verrrrry cool! Watching an F1 or Indycar race on it must be fun!
Thanks for sharing!
 

Heavy Metal Doctor

Well-known member
Joined
May 26, 2010
Messages
5,417
Location
Mason Dixon Line
Here's something quick I whipped up a couple weeks ago. I had to push a dent out of a piece of square tubing belonging to a big goose neck camper trialer stabilizer set up. New part was hundreds of dollars, so I told them I'd attempt to straighten it first. I had no expectations of this being a good or bad tool, but found out that it worked well enough that I put it in the tool box afterward, rather than the scrap barrel!
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Here's a bog conveyor chain tool - bolt heads lock into links with the short tube across the axle shaft. Draw it up tight on the all-thread and then you can cut out a link and shorten up a worn chain.
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The assortment of special wrenches for hydrualic fittings / water tank fittings
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lilredex

Well-known member
Joined
Apr 29, 2006
Messages
5,944
Location
Toronto

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Heavy Metal Doctor

Well-known member
Joined
May 26, 2010
Messages
5,417
Location
Mason Dixon Line
Neat idea. Do you happen to have any shots of the tubing you fixed?
Unfortunately I was in too much of hurry to take pic's at the time.....the part was about 1 1/2" thin wall (1/16") square tube with a bunch of holes for a pin to go though near one end. It was chrome plated and I feared it would look bad if put any heat to to it. So I used a press to straighten the overall bend out of it, then pushed the out the low spot in the middle of where the bend had been with the homemade tool until the second piece, which telescoped through this one for storage, would fit easily (drop right through). Good enough for a quick no-cost repair!
 

Wayne64SS

Member
Joined
Jun 16, 2010
Messages
23
Here is my electric / hydraulic powered c-clamp i made out of some spare parts i had laying around. works great for bending plate steel around curves and odd shapes.

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In action:

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Actually have to be careful with it, it has the power to crush the frame rails.


Next up I need to build a cart for my plasma cutter.
 

kbs2244

Well-known member
Joined
Nov 11, 2006
Messages
14,065
Man, I do like the idea.
My son just got a powered hydro unit.
This would be a great tool for it.

I would like to see kind of protection for those batt terminals.
That is a lot of amperage to have exposed when you are working around metal.
A piece of plywood or even an upside down plastic dish pan would work.
 

Wayne64SS

Member
Joined
Jun 16, 2010
Messages
23
lol i hear ya! I always throw a peice of cardboard over it when I'm welding just cause I don't want an explosion. I really need to put a quick disconnect on it like I used for the cars, but I've been lazy since I built it. Not to mention she only runs on 12v, the other battery is there for the added reserve capacity, so the likely hood of a hung noid is almost 0 (I realize this doesn't matter if my stupid *** drops a wrench on the 2 terminals).
 

737mechanic

Well-known member
Joined
Jun 2, 2010
Messages
205
Flashlights are made from 6061 aluminum with a P7 emitter and 3 mode driver.

Hammer is 360 brass and 6061 and wieghts 5lbs 4 oz.

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Indy_500

Well-known member
Joined
Apr 2, 2010
Messages
1,873
Location
Appleton, WI
i've built a lot of stupid tools in the past to do things. I used to duct tape things together like a pencil and a screwdriver if i needed an extra long screwdriver. Nothing i did is picture worthy though :shocking:
 

biker

Well-known member
Joined
Nov 23, 2008
Messages
75
Location
Sumter, SC
Here's a roller stand that I made for supporting material while being cut in my horizontal bandsaw.

3548086962_ac7ba718a7_b.jpg



JaysinSpaceman,

I would like some details as to how you raise and lower roll height. I sure do like that stand. How does the threaded rod move up and down.
 

Ditchdigger

Well-known member
Joined
Jan 22, 2010
Messages
297
Location
Eugene, Oregon
Some of my smaller pieces

Wheel dent remover made with the arm from a 3 jaw puller
puller2.jpg

pulling.jpg


A fender roller to clearance fenders for larger wheels and tires
roller2.jpg


And a valve spring compressor for watercooled VW's
tevwsvsc1.jpg
 

Burgerkong

Well-known member
Joined
Apr 17, 2010
Messages
2,501
Location
Markham, Ontario, Canada
Here's a roller stand that I made for supporting material while being cut in my horizontal bandsaw.

3548086962_ac7ba718a7_b.jpg



JaysinSpaceman,

I would like some details as to how you raise and lower roll height. I sure do like that stand. How does the threaded rod move up and down.

The handle you see underneath the roller operates like a bug nut, spin it to force the threaded rod portion to go up or down. The nut sits on a sleeve that is big enough to let the rod slide up and down.
 

trainer

Well-known member
Joined
Nov 28, 2005
Messages
2,019
Location
Northern Ontario, Canada
Pretty low-tech, but a scrap of oak and two minutes with a spokeshave and sandpaper and I have a new hammer handle.
 

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A_Pmech

Well-known member
Joined
May 8, 2007
Messages
8,002
Location
IL
Here's a special 2-1/4" wrench I made over the weekend for tightening TG-100 collet chucks. They're available commercially, but making this from scrap only took me a couple hours. Tightening collet chucks doesn't require a lot of torque, thus it doesn't have to be as heavy or nearly as long as a "normal" 2-1/4" wrench:

wrenchcutout.jpg


wrenchmilling.jpg


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Fatbrosracing

Well-known member
Joined
Feb 19, 2009
Messages
72
Made this out of scrap steel and an old truck rim.
 

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rickycobra

Well-known member
Joined
Sep 9, 2010
Messages
292
You guys are all so awesome for making your own tools. I usually tape stuff together thats about it.
 

iamironman

Well-known member
Joined
Dec 28, 2009
Messages
159
Location
Marshall, NC
Here's one of my latest contraptions.
A 5' sheet metal brake, now with hydraulic power.
All the steel was drops from previous jobs. The hydraulics are from my Hossfeld bender. Took about 15 hours to build it.

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The brake. It bolts to my layout table.

0830101704.jpg
The hydraulics. Simply un-pin the cyl from my bender and pin it to the brake.

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The results. It'll bend 16 ga up to 5' wide, up to 95 degrees.
 
OP
J

Jim Stabe

Well-known member
Joined
Feb 18, 2009
Messages
801
Location
San Diego, Ca
Here's one of my latest contraptions.
A 5' sheet metal brake, now with hydraulic power.
All the steel was drops from previous jobs. The hydraulics are from my Hossfeld bender. Took about 15 hours to build it.

0830101706.jpg
The brake. It bolts to my layout table.

0830101704.jpg
The hydraulics. Simply un-pin the cyl from my bender and pin it to the brake.

0901101705.jpg
The results. It'll bend 16 ga up to 5' wide, up to 95 degrees.
That's a nice piece of work, especially in 15 hours. There are probably people here (myself included) who might like to duplicate. Could you provide some detail photos and explanation of the design / construction
 

dladcock

Well-known member
Joined
Jan 29, 2010
Messages
855
Location
North Carolina
I was thinking I didn't have anything to contribute, but after looking around the shop I've built more things than I remember. Here's a Hot Stand to run engines that I built maybe 20 years ago.

This engine belongs to a good friend in Ill. He picked it up this past June.



 
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