My next project should of been simple. Our son is having their baby shower this weekend and I’m cooking, which means I need to tote the grill up to his place. It needed new lights, so after pulling those off, the wood shelf should be replaced as it was broke the first time I put it in 10 years ago when some friends let the grill go over backwards. I decided to build a frame that extended out more to support the wood in case it goes backward again and add a support leg.
Still needed to come up with a way to mount tail lights. I had some oval LEDs and some 4” aluminum channel, now I have a plan, sorta.
Grill as it been for 10 plus years.

Light mount that will also serve as a bumper.




Now I need to extend some steel for bumper mounts. I built the grill in the 80s from all kinds of misc. scrap, modified once or twice with more misc scrap, so the frame work is made up of different shapes.
Here is a classic case of taking something super simple and turning it into a semi complicated process.
There was a 2“ angle across the back frame, yes was, I cut it out.

Then I made this special cut out square tube to extend out for the bumper mount, but I wasn’t happy because it was conflicting with lights more than I anticipated.

It fit just as I wanted.
Heres how it ended up.

Just simple stubs of square tube welded to the angle that I welded back in.

