Busy days in the shop. The last few are a blur at this point. A portion of this order was a rush, needing to be on the other side of the state NLT early yesterday. When I got to the shop Saturday "all" that was left felt like a pretty smooth half day in the shop, then load up and head over to drop the parts off. I'm using a water borne industrial paint with 3M's Accuspray PPS gun setup. It has been great in the past. Well.. it had been a while since I used it so I did a quick look online on their suggested starting point for spraying this sort of paint. After a VERY long day of fighting it, troubleshooting, and tons of rework I finally realized their hard and fast 20psi with while spraying was causing the paint to dry in the tip, clogging it up. I lowered the pressure, and everything just clicked. It's very nice having a real spray booth. It just works.
The first two parts. They turned out great. It wasn't until I was painting the bigger doors when I started having issues.
This is the only photo I took the rest of the day. I didn't hit the road until 8pm and I had a four hour drive. This is what being a small business owner who is still getting processes in place looks like. Task take 2-4 times as long the will now that things are sorted and dialed in.
I use a sheet metal specific drill bit I bought a box of years ago in the CNC plasma drill unit. It does great drilling, but leaves a hell of a burr on the backside. I found the bandfile a great, fast way to remove the burr with little to no witness mark on the part.
I'm thinking 5 or so years ago I bought this 3M pneumatic bandfile. I loved it. It has seen a lot of use and is great for fabrication. Of course dragging an air hose around can be a hassle..
2-3 years ago I saw this conversion available for a M12 cutoff tool I had bought and didn't find that useful. It adapted a HF pneumatic bandfile head to the M12 tool motor. It has been really useful. And, no air hose. Plenty of power for the task at hand. Its drawback is the motor is made for a cutoff tool, so it is one speed. Hasn't been a big deal, and I've used it a lot. The 3M now usually sits in the drawer, unless I want a second grit loaded up and I'm using both.
The parts I just delivered are being installed by a friend's company. There's some onsite sheet metal work they will be doing. I had noticed the new Milwaukee M12 bandfile when I was at a tool store a couple weeks ago. When we were talking about the work they would be doing on-site, I suggested the M12 bandfile. Well... I was looking at them online. Soo....
It arrived this morning. Definitely not a "cheap" tool. Less than half the price of the Dynabride stuff and the 3M pneumatic though. Obviously it just arrive, but it looks like they knocked it out of the park. It will see a lot of use today. If i love it, I may buy the 3/8 wide version as well. They both have their place, depending on what you are working on.
The 3M will still see use when I need the speed/power it has. But the go to is definitely the cordless M12. Who would have thought we would use batteries in all these tools!