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HeffNeils 40x60 Building

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heffneil

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Naples FL
Thanks! I appreciate the kind comments. It's been a labor of love and I get more and more excited as things come together. We are working on the lighting and receptacles. I will post more about that. I am uploading a video of the guys laying the floor on the mezzanine. Its a little hard to see because I put it at the farthest point away and its a bit dark. On the shortest edges its 3' 7" and in the middle its over 7'. Underneath is 9 foot clear and the top of the floor from the concrete is 10' 6". I don't think the mezzanine is depressing at all at the 9' height and I have 16' side walls so I couldn't really go any higher anyway.
 
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heffneil

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Naples FL
In this video we deck the mezzanine fully. You can see the guys working on it. They started the wrong way because we discovered the tongue and groove sub flooring isn't actually 48" wide but 47 1/2" wide :)

 
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heffneil

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A couple updates from today. We finished up the last wall today. Also we installed the recessed lights in the soffit of the porch. We put a light over each window and centered over the door. 7 in total. Looks pretty good.



 

readhead

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Kudos to your electrician for properly mounting the bracing to the side of the purlins. The place is looking good.
 
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heffneil

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Yeah these guys are good! They cut a chunk out of the unistrut to make it an L shaped bracket and tie it together. It was 7 lights taking 2 guys all day. I just checked it outside at night and one light is off by a few inches. I will move it before we cut the soffits.
 
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heffneil

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Hyperikon whom I have bought a TON of lights from for my outdoor fixtures emailed me back once I sent them pictures of the bend diffuser and they said no problem you should have a new one in 3 to 5 days. Great service and highly recommended. I really like the light from the 4 high bay 150 watt units for the 40 x 40 area. I was contemplating adding a 5th in the center but it would be a waste. Also they have like a 200 or 250w version and I was afraid the 150's wouldn't be bright enough. I was wrong. 150W are just right for the 40x40
 
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heffneil

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Naples FL
Heres some pics of the bathroom mostly framed. The Building with the high bays on from afar. And me transporting the 16 lights for the shop area (under mezzanine)




 
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heffneil

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Yes! I have been working on the lay out and the bathroom. Lights were put in below the mezzanine yesterday




 
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heffneil

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I am impressed with how bright these lights are. It is pretty good and I think they are pretty affordable at about $55.00 a piece and 70watts a piece. I have 10 of them in the bottom and that is about 6 amps total. Pretty nice. I need to start drawing the electrical plan as built so I can provide an update to the county.

I had two quotes for spray foam. One guy I used before came in about $10k for all closed cell. The other guy who I never worked with came in with more material (2 inches of closed cell on the walls and 5.5 inches of open cell on the ceilings) at $7k. I think using the open cell is a smart way to reduce cost.
 
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heffneil

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Here is inside shots of the bathroom. We installed all the rough in for the electrical. I'll add pics of that later.




 
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heffneil

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Outside the wall of the bathroom I bought this sink to install. I figured it would be good for a bunch of things. I wonder if I should put a disposal on it....HMMM just a concern when we live off a septic system

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http://www.webstaurantstore.com/reg...-drainboard-36-x-24-x-14-bowl/600S13624B.html
 
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heffneil

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Cedar posts. Yeah We might ease the edges but I feel like I am so excited to do stuff I am rushing it. I ordered and picked up the 20' foot long unistrut and order trolleys to prepare for the lift I want to use to get all my **** up there. The problem is I really need my garage doors ordered and installed, the floor cleaned and epoxied and then I need to get my CO but I can't get the CO until the water management is complete and I am waiting for the county council to consider a change to the requirements to the stormwater run off. Also I need to get the guy in to spray the insulation - but first the plumber has to rough in and I probably need an update inspection for that too!
 

rs1968ss

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Great looking project! I debated steel over wood but went with wood. Hopefully mine comes out half as nice as yours looks.
 
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heffneil

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Naples FL
Thanks! Its a labor of love and extremely stressful. I will need a vacation after its "done" which it never will be. I enjoy the challenge and the struggles but its starting to accumulate :) My wife and friends can see it! Anyway I am going on vacation for Spring Break for the kids. I will be away a little but I will check in here and I have some pictures to post if I can figure out tapatalk
 
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heffneil

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Naples FL
My sink arrived. I put it where I want it to go. If all goes well my plumber is coming Monday while I'm away to rough in. I wanted him to see where I wanted the sink to go and he can assemble it to figure out the proper heights.
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heffneil

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Soffit was finished yesterday didn't get a pic but here it is about half done. My building guy told me he plans on coming back tomorrow and if all is well he will be done tomorrow. That would be super exciting.
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heffneil

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Hey all just to add another chapter in the book I found a company by way of trying to find the paint to touch up my building who makes metal buildings. They seem to be even higher up in the food chain than Hornet themselves. I explained to the guy my problems and he said oh we wouldn't have let any of that happen to you. Seemed like a nice guy. After I spray foam I may order interior liner panels and this guy was so nice I am sure he would answer any questions I have 100 times :)

Their website is:

http://www.ncibuildingsystems.com/contact_locations.html
 
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heffneil

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Naples FL
It was either here or in another thread but I had asked about how people were attaching their metal boxes to metal buildings. This is what we came up with for the next guy who has the question:



 
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heffneil

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Naples FL
Painted my lights for the soffit with the color match Sherwin did for me. Looks pretty good. I forgot to look at the lights at night last night so I will get a night shot tonight.

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heffneil

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Bought a fridge for the garage. I wanted black stainless. I have a plan to make a kitchenette hopefully with saber black cabinets. We will see how it works out. I got this at Lowes scratch and dent was $2100 marked down to $1300 and the last gave me 10% off but I bought the extended warranty which is costly at the $1170 fridge price for $200 for five years.

Meanwhile the fridge has no scratches looks like the plastic had the blemished. I peeled it back to check

Mines on the left

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heffneil

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I bought this damper for the bathroom exhaust. I put one on our house for the dryer. It's cool. I saw it in Fine Home Building magazine. It's magnetic so it stays closed has no fins for reduced air exhaust or to clog with lint. They are powder coated and seem really durable.

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heffneil

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I want to wrap the two walls with something on the outside of the bathroom. I went to Lowes (where I bought the fridge only because it seemed like a great deal) to experiment and research coverings. I mocked up some shiplap they sell but it's crappy pine with bad finish. Also it isn't water proof. I wanted something I could possibly hose down. Originally I was thinking of frp like you see in commercial kitchens but that's not the look I think I want. I think we are going to use a laminate flooring product to pretty up this pig. Let me know if anyone has thoughts and experiences with flooring(laminate) on the walls.

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heffneil

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This is the flooring I ended up trying:
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https://www.lowes.com/pd/Pergo-MAX-...ossed-Wood-Plank-Laminate-Flooring/1000094689

It will make the rustic look like I wanted. The problem is to glue this stuff up you need very expensive glue (Silicone Adhesive) because of the foam backer. I called Liquid Nail and they told me that they sell Fuze It which they suggest and its about the same as the GE silicone. Its a modified silicone. They don't recommend anything else... Its about $8 a tube - not cheap!
 
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heffneil

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So we just finished up the walls

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heffneil

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Thanks. I'm quite pleased with it. Materials were about 650 bucks not cheap but not too bad. Three experienced guys took about 8 hours.


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heffneil

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Naples FL
Thanks! Cars are covered in ash and we have a few friends who are in the evacuation zone. It rained a good bit today and this afternoon but it still isn't enough. I am still pretty far away - but still worrisome and troubling for our friends. They water their roofs! The other crappy thing is that people are robbing the homes because they are all vacant. What is wrong with people! Thanks for the concern - much appreciated.
 
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heffneil

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Here's some pics of the interior of the bathroom. Still need to get inspected next week before my spray foam!

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Here's my plan I submitted to the county

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heffneil

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What kind of problems? Very curious to hear more about the problems? I am set for Thursday but could potentially postpone
 

readhead

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Starting to see rust through on sheeting and components. Seems to be happening with closed and open cell. Most warranties are void if foam is applied. Check with the manufacturer. If a sheet is damaged it is almost impossible to replace because it is glued to the building. Since they didn't use a thermal isolation tape when it was erected that kind of complicates things now. I have a customer that did spray foam about eight years ago and recently got a call about some rust issues. Long story short, looks like the building will have to be stripped down to the frame, sand blasted, painted, insulated with blanket insulation and new sheeting. He is going around in circles with the insurance company now. Pole buildings are not immune either. Similar problems are showing up including wood rot.

Spray foam is a great product and seemed like a perfect solution for large open buildings. Nobody foresaw the problems we are seeing now. You might want to contact an insulation contractor that is familiar with metal buildings and ask about solutions. If they mention spray foam keep looking. They are obviously not up on current events or don't care.
 
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heffneil

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Naples FL
I wonder if there is water trapping behind the insulation between the panel. I really want to seal and as I read most people are using closed cell on metal buildings. My contractor goes up to the space coast and sprays big hangars for spacex


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