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MP&C Shop Projects

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Bears Fan

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Jan 26, 2012
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Indiana
IMG_6108.jpg


Damn! That is cool :beer:
 

Monza Harry

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Dec 29, 2018
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Location
Windsor ON
Nice sign, love the chrome drum hardware being utilized.


Is the sign being made for a man-cave or is it for an actual business?

I agree with this hardware remark, [first thing to wander through the vacant space I call my head when I first laid eyes on that pic'] that clearly brings that up a detail level or three! Harry
 
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MP&C

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Oct 21, 2009
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Leonardtown, MD
A Merry Christmas to all, best wishes for health and prosperity..


And some Holiday music to get you going…..








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MP&C

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Leonardtown, MD
Mike and I did some spring cleaning in the shop today, and got some things off the floor. Brackets made of 1/8 hot rolled steel.


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Bob Heine

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Oct 24, 2009
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Boca Raton, Florida
Robert, sorry to see that. If you need to know the name of the photo for retrieval, click on the "Sorry" and then press F12. The photo ID shows up in the window at the bottom of your screen. Doesn't help us but it's a way for you to find out which picture PB is making unavailable.
 
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MP&C

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Leonardtown, MD
Thanks Bob, the only reason I was still dicking with PhotoBucket after the extortion caper was all the linked picture posts in this thread (and elsewhere) that would have to be uploaded manually to replace the linked ones.. I don't have time to go back and fix 165 pages, but guess I'm uploading moving forward.
 
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MP&C

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One of my former classmates from high school caught up with me a few months back, and had some work he wanted done on a hood for his Tubbed V8 Plymouth Arrow. Still has the same car from HS almost 4 decades later.. He said he wanted a more professional job over what was done back then..


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He had bought an NOS hood for it some years back, so at least he has something solid to work with.. He said the metal flopped a bit around the opening he cut, so I thought we'd make some new bracing on the underside while we were at it. Here's the phenolic dies made for the Lennox to form the new bracing..


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Here's a test sample run...




...and a test fit


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Next, the bracing we wanted to install needed to go around the bigass hole, and some of the existing brace needed removing.


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Our new brace designed to go around the hole... cut in the flat and run through our dies..


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And here's about where it will sit....


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MP&C

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Rather than screw up one of the last remaining NOS Plymouth Arrow hoods in existence, let's do a test sample first.. To strengthen the opening, we'll add a 1/8 wire edge protruding upward, which will also help to keep things out.....somewhat. Here's our new dies for the 1/8 wire... This is the "inlet" side...


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Side view shows the ramps that will add the joggle


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We're using a 22 x 22 piece of 19 gauge for our sample, and folding a 5/16 flange, which needs a bit of stretching to keep things flat. so a rounded hammer on the top of the stump adds a bit of stretch, then a linear stretch hammer and dolly to stretch further and fold things over..


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with the flange folded, the sample is run through our dies to form the joggle


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1/8 stainless is rolled in our tubing bender/straightener, sized, and TIG welded to form a continuous ring. Then it gets laid in the channel and the flange staked over in various spots to hold it in place using the linear stretch hammer..


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Hammering process to fold the flange over. Linear stretch hammer used to add a bit more stretch and to minimize marks left behind..




Finished sample...


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….and checked to the brace


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MP&C

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Thanks fellas!

With the practice behind us, lets see what we can do to this hood. The outer circle is the mark for our fold, or opening size. The inner circle is the cut for our flange that will wrap around the 1/8 wire..


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Getting our tin snips started...


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Hole cut with no filing, no sanding, and absolutely no metal "splinters".


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If you have issues with tin snips AT ALL, I recommend Bill Gibson's tin snip video... One of the best training/refresher videos on tin snips..




Next, on to the underside. We have four places where these areas of the old structure was cut out that need to go. Opening the hood to see these remnants would just kill the look, so let's see if we can mimic a factory look here.


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A piece of 16 gauge was used as a heat shield and using the Meco torch and the barrel end hammer, reshaped the offset back to flat...


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Like it came that way..


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OP
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MP&C

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Thanks!


With the hole cut now we need to fold a flange to wrap around the 1/8 wire. The linear stretch hammer and a heel dolly is used to stretch the flange that will be folded down, then a tipping tool takes the flange down about halfway. Then I needed to get in the thick of things, further stretching and hammering over to a 90* flange.


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Once the flange is folded, the Lennox is used to add the joggle for our wired edge..




Bottom side....


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Top side....


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Next we'll get the wire ring sized and some epoxy primer in the channel for some rust prevention.
 

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Matias

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Feb 28, 2015
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Finland
Great work on the hood! Thanks for posting the links to additional videos. Those are precious and I bookmark them for later reference.
 

BORING HOP YARD

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Jan 13, 2007
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Location
Boring Oregon
Tin snip video was a great refresher! The metal work on the hood is spot on, I'm always amazed at how well finished your metal work is. Nice work Robert!
 
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MP&C

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Leonardtown, MD
Thanks for following along guys!


Our 1/8 stainless wire "ring" was formed using our tubing roller, the tool shown here in the vise when we were bending fuel line a few months back....





The ring was then sized to fit, ends TIG welded together, filed, and media blasted for paint adhesion. The channel and surrounding area was abraded with some 120 grit and some SPI epoxy brushed into the channel. The wire gets laid into the channel and another brush coat on any bare spots. Then the flange is staked down using the linear stretch hammer to hold the wire in position...





Then the flange is hammered over as we did previously with our test sample.





After our initial coat of primer had dried, we brushed around the perimeter to seal the wire and flange.





Next will be adding our new structural member to the bottom side.




.
 
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MP&C

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Leonardtown, MD
Thanks guys!

So last week I had a speed run to SC and had a chance to stop by and check on cousin JB at his upholstery shop. One of the side projects he was working on is a lowered Radio Flyer wagon for his nephew..








He has limited metalwork equipment in his shop and I noticed the rear tire mounts had a small amount of flex under load. I have a bit more equipment for such tasks, so offered to make him a set that was a bit more stout. I happened to have a piece of 3/16 stainless that would serve the purpose. Two pieces were cut out, clamped together, and filed/sanded to be identical parts. The press brake was used to add the bends.. This shows the difference in thickness....











Then 1/2" holes were drilled to accommodate the 1018 steel rod for the axle shafts.. The rod was pushed about 2/3 in, tacked, and checked for perpendicular. Then TIG fusion welded and fillet welded using 312 rod.











Drill the mounting holes and these will be ready to ship back to SC.


I have been out of the Golden Elixer/liquid crack known as Throwback Mountain Dew for quite a while now as our local Pepsi distributor stopped carrying it. As I left JB's shop I saw a Piggly Wiggly food store and thought that the perfect place to stop and check inventory. As luck would have it, SC folks have a much better palate for cool liquid refreshment and still have it on the shelf. I bought all they had..





Now being the resourceful type, I did a location search for all the Piggly Wiggly's heading north. I stopped at a qty of 20, figure that will hold me until the next trip to JB's..





And with the shop inventory restored, all is right with the world..


 
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shortykorte

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Sep 1, 2014
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Tallahassee, Fl
Cool wagon project. At the Moultrie swap meet, a lot of people build custom wagons to carry their purchases.
I see you like your Dew like I like my DrP. [emoji106]


Shorty Korte
Always remember quality in QST

Sent from my iPhone using Garage Journal
 
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