Re: The Lone Beech Garage Build Thread (60x46)
Continued...
I went to my basement where I keep my hardware cabinets. I didn't have washers that "worked". Either the outside diameter was too large or the inside diameter was too small.
I considered going to the hardware store but it was closed and I didn't know if I'd find a washer that worked there either. Maybe I could modify something I had on hand...

I decided that it would be easier to deal with making the outside diameter smaller than it would be to try to enlarge the hole in a washer. I measured the diameter of my available washer and it was .927". The 1956 washer was .860". I needed to reduce the radius of the washer by about 34 thousands of an inch.
So how to do that...

I found that a 1/2-inch bolt in my hardware cabinet fit the washer's inside diameter pretty closely. I put a nut on the bolt, then the washer and then another nut. I tightened the nuts against the washer and mounted it in my Mini-Lathe.

I reduced the diameter of the washer to the needed dimension.
I think it would almost certainly be easier to deburr the modified washer while it was still mounted on the bolt. Don't ask me how I learned this.

This picture shows a comparison of "before & after". The modified washer fits on the Tailstock perfectly and the Tailstock now functions correctly.
Scott
Continued...
I went to my basement where I keep my hardware cabinets. I didn't have washers that "worked". Either the outside diameter was too large or the inside diameter was too small.
I considered going to the hardware store but it was closed and I didn't know if I'd find a washer that worked there either. Maybe I could modify something I had on hand...

I decided that it would be easier to deal with making the outside diameter smaller than it would be to try to enlarge the hole in a washer. I measured the diameter of my available washer and it was .927". The 1956 washer was .860". I needed to reduce the radius of the washer by about 34 thousands of an inch.
So how to do that...

I found that a 1/2-inch bolt in my hardware cabinet fit the washer's inside diameter pretty closely. I put a nut on the bolt, then the washer and then another nut. I tightened the nuts against the washer and mounted it in my Mini-Lathe.

I reduced the diameter of the washer to the needed dimension.
I think it would almost certainly be easier to deburr the modified washer while it was still mounted on the bolt. Don't ask me how I learned this.

This picture shows a comparison of "before & after". The modified washer fits on the Tailstock perfectly and the Tailstock now functions correctly.
Scott
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