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Built-it-myself tools/machines - show us what you've done

Dberglind

Well-known member
Joined
Sep 26, 2012
Messages
221
Here's a simple one:

Had a leaking drain plug on the hydraulic pump on a Case 1840 skid steer. Didn't have a hex socket big enough to fit the plug, so I had to make my own.

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TJay

Well-known member
Joined
May 31, 2013
Messages
85
Location
Muskego, WI
Have the same "tool" in my box for the front axle on one of my motorcycles.

Suzuki?

I had to make a similar one to remove the front axle for a fork rebuild on my brother in laws GSXR.

Was new to me since none of my hondas had a setup like that lol
 

McFarmer

Well-known member
Joined
Aug 29, 2009
Messages
2,139
Small thickness sander for splines.

image_zps3578e583.jpg


Sharpening station. I had the arbor and motor, bought a 1000 grit stone and glued a strip of leather on the old stone.

image_zpse2c6f16c.jpg
 

McFarmer

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Joined
Aug 29, 2009
Messages
2,139
MCFARMER, what is your sander drum made from?

Plywood stacked, glued and turned on the lathe. Before putting sand paper on it I ran some boards with paper glued to them to true it to the adjustable bed. There is an oak 1inch shaft running through the drum, a bearing on each end with a lock collar. The oak has held up well so far.
 

Alchymist

Well-known member
Joined
Mar 1, 2009
Messages
4,423
Location
Central PA
How about a complete wood lathe for pen and small stuff, tools included:
 

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Krr1967

Active member
Joined
Feb 5, 2013
Messages
37
I am in the process of building a gantry crane , I have picked up a S10x25.4 beam that is 14 ft. long , my question here may be for a structural engineer and if im in the wrong forum please someone direct me to the right place , here is my question , I see on the Wallace crane website that some gantry cranes connect the legs to the I beam by suspending it from the top flange while other designs have the I beam mounted to the top of the legs where it is supported by the bottom flange ,I was wondering what the advantages and disadvantages were to both types of designs ?
 

pepi

Well-known member
Joined
Mar 27, 2013
Messages
2,883
Location
Woodstock, GA
I had a hard time removing some "stuck" rad and heater hoses today so I made the "hose ******" pictured below. I heated up the end of an awl with my torch and bent it into a hook.

If you can't pull the hose off by hand, gradually insert the sharp point under the end of the hose and gently work it around to free it up and "unstick" it.

View media item 35145

That tool was actually manufactured and sold in the US a while back. Thinking 60 or so, still a good idea and functional today. Some old school is still the better ideas of today and this is one of many.
 

PCO6

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Joined
Dec 25, 2008
Messages
4,573
Location
Newmarket, Ontario
That tool was actually manufactured and sold in the US a while back. Thinking 60 or so, still a good idea and functional today. Some old school is still the better ideas of today and this is one of many.
I remember using my Dad's back in the '70's and it was home made too. I didn't even think to check if they were available but I can now see that they would be. I like cheap and cheary tools. :beer:
 

larry4406

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Joined
Jan 27, 2006
Messages
18,935
Location
Northern Virginia
Rotating engine stand.

Nice engine rotating stand. What brand and where did you get the geared unit? Any reason why you didn't directly couple the drive to the arbor and eliminate the chain and sprockets? Bending over to crank the drive would seem uncomfortable.
 

HTGTS350

Banned
Joined
Mar 2, 2010
Messages
603
Gearbox was an ebay special, I made the rest from what I had, SBC parts that were lying around
 

McFarmer

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Joined
Aug 29, 2009
Messages
2,139
Gearbox was an ebay special, I made the rest from what I had, SBC parts that were lying around

Very nice, I imagine with the gear box down on the bottom frame it is sturdier.

With an electric motor on the shaft coming out the back you could really make that baby spin.

Nice use of the timing chain.
 

atch

Well-known member
Joined
Apr 4, 2006
Messages
842
Location
Columbia, Missouri
it looks like several of you are interested in rotating engine stands. here's more.


start at reply 664 and continue. there are a couple more engine stand rotator ideas after that.


WARNING: if you go to the start of that thread and read all the way through it you'll need several hours available.
 

McFarmer

Well-known member
Joined
Aug 29, 2009
Messages
2,139
I wanted a slower speed on my drill press when useing big wood boring bits. At the slowest the chuck turned about 600 rpm.

It's an old Craftsman I've had forever.

The press has a pipe for the stand. I turned a piece of wood to fit tight with a cap on top.

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I salvaged the shaft from an old electric motor, put a bearing on each end and two pulleys on top.

image_zpsb7f5f1ee.jpg


The shaft is off center so I can tighten the belt going to the quill. The regular motor adjustment keeps both belts tight.


The bottom bearing is trapped with a piece that can be taken off if I need to change it.

image_zps046f8f43.jpg


I used the old AC tachometer to see what I achieved, 180 rpm.

image_zpscb4178ff.jpg


How long it will last, who knows. I can put the old belt on and by-pass the reducer without taking anything off. Other than the two short belts of course.
 
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pepi

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Joined
Mar 27, 2013
Messages
2,883
Location
Woodstock, GA
Nice thinking, as to lasting lots of trees left so parts should not be a problem.;)

BTW: worn or broken parts are a problem not an issue :eyecrazy:
 

ggoss

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Joined
Feb 10, 2014
Messages
143
Location
Cary, NC
Forgot about this one. Did this a while back because I needed to clean a bunch of rusty hardware (from a crowntop craftsman table saw), but didn't want to spend the money on a tumbler. All stuff I had, nothing permanently affixed. Worked really well.
panevyzy.jpg

I took a aluminum coffee can (with screw-on lid), cut a few pieces of scrap aluminum (from a second can), bent them into a few _||_ shaped "fins," and epoxied them to the inside wall of the can, at an angle. To attach this to the drill, I drilled a hole in the bottom of the can, and ran a bolt through it, tightening a nut onto the other side and chucked the threaded end of the bolt into the drill. The drill was clamped into a drill press vise, and the can rested on 4 ball-casters. I kept the can from jumping off of the casters while spinning with a piece of broken belt from the aforementioned table saw (screwed to the wood), and used electrical tape to keep the casters from eating through the can as it spun. I then let the drill run for a few hours with $3 HF tumbling medium ('green pyramids'), and voilà: shiny rust-free nuts and bolts.
 

ggoss

Well-known member
Joined
Feb 10, 2014
Messages
143
Location
Cary, NC
I'd like to see a picture of the attachment to the drill.

Here you go! I used a washer on both sides of the hole, and a nylock nut to keep it from rotating in the hole. I then chucked the end of the screw into the drill chuck (as you would a bit).
nyru3ypy.jpg
 

Outlawmws

Well-known member
Joined
Aug 9, 2011
Messages
39,080
Location
The Badlands
No, spun on a vertical axis you get a centrifuge not a tumbler. You want the media and the "stuff" roll along and tumble.
 

ggoss

Well-known member
Joined
Feb 10, 2014
Messages
143
Location
Cary, NC
With one of these it will:

1000x1000.jpg

Would still need bearings (or rollers) though, and a way to keep the can in place (even if the 90° adapter stays still, the spinning can will want to roll in circles, and very quickly.
 

ggoss

Well-known member
Joined
Feb 10, 2014
Messages
143
Location
Cary, NC
I picked up a Stanley Yankee 233H drill on Saturday, missing a part of the ratcheting apparatus, but with 6 original bits (4 drill and 2 flathead), for $2. I quickly replicated the part (the cam) from a washer (not shown here), making it functional again. I thought about ordering a Phillips head bit and a hex adapter from Lee Valley (very reasonable in price), but I figured I'd save that money for future garage sales and try to make one myself.

I have plenty of those freebie quick-change 1/4" hex adapters from past tool purchases, so although I don't have a lathe (at least not for metal), I figured I could pretty quickly file that down to the 7/32" I needed for my Yankee. To get it perfectly round, I popped a long bit into the adapter, chucked that bit backwards into my drill, and spun the adapter against the side of my bench grinder wheel (in the opposite direction). After this was roughly the right size, I spun it against a metal file, and then against a flexible sanding block until it was silky smooth. I placed that into a vise, and filed a notch into the end and a groove into one side to match the stock bits.

A perfect fit!
 

ggoss

Well-known member
Joined
Feb 10, 2014
Messages
143
Location
Cary, NC
What do you use for media?

With mine, I've only tried the HF resin media (look like little green pyramids) that comes in a blue cylinder. Worked really well when I've used it, though I don't have anything to compare it to. I remember paying $3.99 last year before coupon, but the price on their website currently shows $19.99. Open to suggestions otherwise.
 

gball

Well-known member
Joined
Feb 18, 2010
Messages
106
Location
Northern Michigan
Made this foam cutter a few years ago. worked really well for being so simple. the base has holes on one side and dowels on the other so it fits in the table like the add in leaf. used some random bracket i found, a broken mop handle, spring, throttle cable clamps, and a battery charger... oh and some wire for the cutter.





 

ggoss

Well-known member
Joined
Feb 10, 2014
Messages
143
Location
Cary, NC
Made this foam cutter a few years ago. worked really well for being so simple. the base has holes on one side and dowels on the other so it fits in the table like the add in leaf. used some random bracket i found, a broken mop handle, spring, throttle cable clamps, and a battery charger... oh and some wire for the cutter.






Love it. Good work. Also, much safer than the "hook some uninsulated wire up to a battery and hold it with welding gloves" strategy I've seen elsewhere on the 'net.
 

ez-duzit

Well-known member
Joined
Jun 24, 2013
Messages
5,094
Location
Marina del Rey
In my small shop I married a 3 hp Unisaw and a 1.5 hp contractors saw on a mobile base--a 10" carbide ripping blade on the big machine, and an 8" carbide dado (normally set to 1/2") on the small one. The Biesemeyer fence conveniently serves both machines. The large, flat top of this pair is often used as an additional workbench. A heavy duty 4'x8' workbench also serves as an out-feed table.

dual-table-saws_zpsb9eafaf8.jpg
 

gball

Well-known member
Joined
Feb 18, 2010
Messages
106
Location
Northern Michigan
Gball: What kind of wire for the cutter? I want to make that!

Thanks. when i made this i did a bunch of looking online. some people got pretty fancy and involved... i just wanted the finished product more than the actual tool.
don't remember what the wire was from. i know i started with old, non-wound guitar string, but it was too thin so i used something a bit heavier.
 
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