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gwellwood

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Busting up the concrete pad from the Green Shed

Vid of dropping the big spruce
 
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Rodney Schultz

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Question though - If I were to wrap the outside of the structure in extruded polystyrene, from footing to soffit, would I notice enough of an energy savings to counter the thousands that such an effort would cost?

IF you were considering it as living space, i.e. conditioned all the time, then it makes sense to spend the extra on a layer of foam. But as mentioned already the step from 2x4 to 2x6 (along with thicker insulation) is minimal in cost and more than "comfortable" for an occasionally conditioned shop. Remember that heat rises and that you need more insulation in the attic than the walls.

Love the detailing of the design/thought process. Thank you for covering it all rather than "here ya go, this is what I'm building"

Rodney
 
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gwellwood

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Thanks!

The latest design (parallel to fence) was chosen as the least compromising, because:

1) Marginal intrusion into septic field

2) Ease-of-access/approach for vehicles (and less driving over septic field)

3) Hoist placed on right side of shop (with 3' clearance to wall) allows more frequent "servicing" to take place with easiest access

4) "Separate" large work area at rear

5) Man door on "front" so as to be visible from house.

6) Electrical Panel and Hanging Furnace located for easy trenching for electrical from house (trench to avoid septic)

7) Roof line more closely suits existing house roof line, and scissor truss makes hoist placement easier. Based on the Truss Drawings, I theoretically have 13.5' of ceiling at the ceiling peak, and with 11' walls I am still well under my maximum height.

8) Compressor will be placed outside the shop (compressor room is gone). Maybe trenched air from the house garage, or something else. This frees up some more room and removes some noise.

Was probably something else in the plan, too.

Windows on the left side would stare right at the golf course I back onto, and would not be easily visible from the house.

Windows on the right side (south side) would stare into the yard of the neighbour who doesn't share my vision or enthusiasm. These windows would also not be visible from the house. Well, ~my~ house.
 
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gwellwood

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Close to 8000lbs of concrete just from this 12'x14' pad, and another wee pad I broke up. Wow.

Still, cheaper to dispose of it than to get it, I'm sure I will soon find out.
 
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gwellwood

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Still waiting on the permit.

Got quotes on garage door, and a suspended furnace. Garage door guy strongly poo-poo'd the idea of windows in the door (widows in a door = poor R-value).

I'm thinking more about skylights, but installing them right up near the peak to minimize any water/snow buildup above them.

I might be over thinking things.

While I wait, I'm finishing up a V8 Pontiac Firefly project that I'm about 5 years into.
 
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gwellwood

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As of today, the house has been upgraded from 100A to 200A.

Still waiting on a permit. It's almost 2 months now.....
 

Jagmandave

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That was fun reading about the Firefly, I teach college automotive courses, and it's always fun when a student comes in in his second or third year and says something you taught them way back when actually worked!
 
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gwellwood

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Got my permit today. Apparently there ~was~ a delay.

Surveyor is next in the queue. Good to get moving on this.
 
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YukonXL04

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Awesome! Congrats on that. I just got my permit as well! Went through about 2 months here as well. However my plans don't look nearly as good as yours lol

Can't wait to see the updates
 
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gwellwood

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Excavator coming Saturday to check out the site for a quote.

Thinking I need to move a car I have stored in a lean-to over where the gas/electrical needs to be trenched. Car used to be in a garden shed.
 
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gwellwood

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Met with excavator guy. Off-the-top-of-the-head numbers are much better than I feared. Says they can probably get to it in a couple of weeks.

Gas guy coming Wednesday, so I can know where to trench the gas lines from the house.
 

Styx

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Hi Greg the plans look great. Good to see it coming together...
How long have you been teaching shop? I had the opportunity to teach shop at NDSS in delta for a couple years, loved it... Worked on a "letter of permission" and got bumped. That sucked but I've moved on to bigger and better things now.
As for sky lights I would say go for it the natural light will be nice and like you say you won't be living in there so the winter heat loss and summer heat won't really matter. In the summer open the bay door and in the winter turn up the heat. Fans will help too.
It also looks like you will be having to turn after coming in the door to line up for the hoist. That's going to get old quick. I think a 2' wider door would help and possibly move the electrical panel. I would put it closer to the man door.

Good luck on the build.
 
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gwellwood

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I've been teaching for 18 years now. 14 to go. But I'm not counting. (grin)

I did my practicum at Delta Secondary School, so we're practically family!

The hoist is arbitrarily placed to decide on how it will all work for me. I drew the left post centered on the door opening, and the right post fell where it fell. If the hoist is narrower than I drew, then the right post will be inline with the right side of the door, and the left post will fall where it falls.

I planned on an 18' door (instead of the usual 16') to account for the width of the post in the middle.

Electrical panel is where it is to minimize heavy wire, and be close to the trench. Trench must run along the fence to avoid septic.

I really only have 8-1/2' between the corner of the house garage and the right side property line, so a large behemoth of a vehicle won't likely make it back there anyway.
 
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Kyo

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Hello Greg, How is it going? Nice plan for the garage! Going to be a excellent space for projects :) Looks like you grow rocks like I do. The more you dig the more they grow.
 
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gwellwood

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There are SO many rocks. I'm glad I'm "paying the man," because I can't lift these rocks, and it only takes about 10 or so to reach the max capacity of my truck. I'd be hauling rocks away for most of this year and next.

Digging of the foundation is done (three days). Surveyor coming out Monday to mark the foundation, and then I do the footing forming and await my first inspection.
 
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gwellwood

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That photo with with the dump truck was Friday. They worked 7:30am to 11:00am, and hauled away FOUR dump truck loads of rock in that time. Friday was day three of digging. They left me the "small" rocks.

Back fence is further onto the property than I want. I'm allowed 1.0m setback, but I end up with much less space than that to the fence. I may move the building 6 forward to give me a bit more room to walk around.

Bought 2x8's for forming. Probably pick up rebar tomorrow.
 
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gwellwood

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Starting the footing forms. 8" is required.

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A workshop is never big enough. So.... I'm building as big as I can. That's me.... at the back.

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Pops and me leveling the forms
 
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gwellwood

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Footings are being inspected Wednesday.

Concrete poured Thursday.

Do I need to keep the footings wet to cure, or is that only floors?
 
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gwellwood

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Concrete day! Only 38°C too!

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Pump Pro arrives, along with OK Ready Mix.

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Working furiously to screed, key, and set rebar.

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Home stretch.

45 minutes and the job was done. As of this writing, I think I am physically dead.
 
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gwellwood

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Pops and me setting up forms.

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More progress:

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Passers-by ask if I'm building a pool. Yeah. The shallow end is the closest. That far end over there? That's the deep end.
 

jbmatth

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I like your style, do it yourself and have it done right. Or at least have no one else to blame. Keep at it good sir!
JB
 
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gwellwood

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(Grin).

I guess. I'm ~less~ pissed off when I make the mistakes than if a paid professional makes them. I'm just a two-bit hack with zero experience trying to keep costs down.

Gas guy came today and ran the gas line. Waiting for the Safety Authority to OK the gas & electrical so I can fill in the trench. Meanwhile, I'm starting to fill in the drain rock.

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Dump truck won't fit; Stone Slinger can't reach; Bobcat can't get in; drain rock is placed by hand.
 

jbmatth

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As I get older I've learned to do things the easy way some of the time. Such as break up old concrete to move it rather than muscle 200 lb chunks around. However, that doesn't always work and you just have to buck up spend the many man hours required to get something done. Even one rock moved will get you there eventually.
Keep moving forward,
JB
 
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gwellwood

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Gas line test pressure leaked out, but is now fixed. Building inspector is on holidays. Safety Authority Inspector came by, so I'm filling the trench.

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I got 7 loads done today - 7600lbs of sand. Might be able to finish tomorrow.

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View out back from the top of the dirt pile:

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View of the workshop, again, from said pile:

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gwellwood

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Trench is filled with 6" sand, caution tape, and filled with dirt. All by hand.

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Foundation is now backfilled. Next is leveling, then the slab.

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gwellwood

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Excavators packed up their machines to head to another job, leaving me with a 5" crown to the "floor". Worker was pleased with how it turned out. I'm not.

Interesting to see how this pans out, but I am not impressed with that.
 
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gwellwood

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I had no reply from the excavators regarding the crown of the ground.

Started putting some walls up.

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Slab guy came to view the site, saw the "crown" and said (and I paraphrase...) "Damn." He phoned the excavators, and they came back the next day.

Today I got a ton and a half of crush and spent the day leveling and compacting and leveling and I think we got it really good now.

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Noticed that at some point the excavator wacked the foundation wall hard enough to crack it. Pure joy. Quite a few chips taken out of the stub wall door openings too. *sigh* Two fence posts got wacked (though one looks rotten - not really their fault). Overall, not really impressed.

With any luck, slab poured next week.
 
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