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Olsen Spec Projects

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olsenmotorsports

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Apr 13, 2013
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743
Location
Chicago, IL
Discussions on washer directionality are on the short list of things I expect on Garage Journal, and why I keep coming back. Kudos all and happy (almost) Friday.

@olsenmotorsports your post on priorities and room for efficiency was great and gave me much to think about as I’ve been trying to wrap up my barn. Thanks for sharing your musings.

IMG_3439.jpeg

That looks great! Really awesome space!

I am so Jealous of all you guys with big garages. My home is on .6 of an acre, what most would consider a massive piece of property (it is Chicago area lol) and there is no room to do any kind of outbuilding at all. (Nor would the village allow it even if we could). So I am always envious of people with these big garages etc. What a luxury!
 
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olsenmotorsports

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Updates Both the 993 Cab that came in last week and the 964 rust bucket from the previous week are well on their way at paint. IMG_0423.jpeg

IMG_0422.jpeg

Here is the 964 C2, sanded down to bare metal where needed. Had a fair amount of bodywork on it that needed to come off. I spec bare metal when I think we need it, then I have the whole car PDR’d where possible so the filler is as thin as possible. Yes I am well aware that costs a lot more and takes more time, but we try and build things that look the same 20 years from now as they did on delivery day. Final product is only as good as the prep work IMHO. Could be wrong but that is my process.

IMG_0432.jpeg

IMG_0433.jpeg

993 Cab is also down to bare metal. This one is getting a color change so a bit more work is involved. I am really happy with the teams progress as we have only had the car in our possession for a week. I need them both back by 02/01 from paint so I am extremely grateful for the team jumping on it. This is one of those situations where volume and paying what it is worth really helps out when you do B2B work.

Side note: These photos make me cringe when I see how big of a mess the paint shop is - Reason number 1 while I will never own a paint and body business! My OCD would cause me to have a heart attack!

IMG_3830.jpeg

Meanwhile back at Olsen here is a light restoration that we have to ship out by 12/31 which is our 90 day deadline - It is a 964 c4 Cab that came to us from Puerto Rico. Floors were all rotted out so we made new floors for it (cannot even tell they look OEM) and had it repainted. did suspension and engine as well.
IMG_3827.jpeg

Interior is going in this week - usually we replace all the old sound deadening etc but this wasnt in the customers budget to work in - not a problem we just did the best we could in the allotted time and cover it back up.

IMG_3829.jpeg

Here Preston is trimming the leather on the door cards
IMG_3839.jpeg

What a weapon this kid is. I am super grateful to have him. What a bright future he has. He is 20 years old and believe it or not he is our #1 revenue producer by volume at our store (parts and labor combined). He is a sponge and never wastes any time, steps, or opportunity to succeed. Everything I look for in an employee. He had one comeback all year long, and that could have been avoided but we missed it on QC - pretty good stats for a young guy. Every year I give away a snap on tool box to the person that generates the most revenue. He is in front by almost 11g so pretty sure he is the winner this year. So happy for him!
 
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olsenmotorsports

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Back on the 964 rust bucket - because we are so slammed with work I took on this project myself to help us meet deadlines. In order for my schedule of travel and CEO stuff to work with helping the team out I need to get this engine built by this coming Friday - Time to get after it.

IMG_3823.jpeg

I got all my studs in - I put a dab of Blue on these and run them in with a stud setter - just clutch the screw gun to 5 and send them home - makes short work of it as long as you take the time to clean all the holes First (especially the blind ones) - that is where the ultra sonic cleaner and the Magido HP30 really shine - takes a job that would take a couple hours and makes it less than 20 minutes.

IMG_3820.jpeg

New ARP head studs in - probably not necessary to get them all at the same height but I am **** and it helps me sleep at night.

IMG_3824.jpeg

Because there are so many studs (over 100 IIRC) and they are all different sizes, one thing I have learned is to test fit the case to make sure you have all the right studs in the right holes and set to the right height. Quick check but saves you from the 💩 moments.

IMG_3833.jpeg

Stretch gauge zero’d out and all the rods are weighed. This one we are not replacing rods as they passed QC - this engine is nothing special, just some camshafts and new pistons and cylinders - total street car and we are not chasing a number or running motec - otherwise it would have pauter rods in it.

IMG_3834.jpeg

New ARP rod bolts - these are the 9mm ones. The best IMO but if anyone knows a better product/source please speak up!

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Stretched and double checked

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Bottom end ready to seal up, will get that done today and check my deck heights, unless I have a lot of interruptions this one should be a long block today - still waiting on camshafts so I will not be able to set cam timing till after Jan 1st when we come back from winter holiday. I get super frustrated waiting on parts but it is part of the game.

I did of course Measure everything, all my clearances etc, but that process never makes the internet as it usually brings out all the tough guys comments - lesson learned.
 

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olsenmotorsports

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Regarding the Puerto Rico 964 with the rotted floors - Figured I would share that process before I forget. We get a fair amount of inquiries on our metal repair etc. The questions that we do get show just how (how would I say it without saying it) others in our space operate. Rather from lack of skill, lack of proper equipment, or lack of accountability to do it the right way. The most common questions are: 1. What kits do you use (none we make everything from scratch), 2. What sunroof delete panels are you using (none they are all trash), 3. Do you guys know how to properly repair metal (that I guess is subjective to the end users analysis of our process as i like to think we do have some idea as to how to do it right)

OGJkODU5YWUuanBn.jpeg
YmM4ZmU4MTQuanBn.jpeg

Both drivers and passengers side were rotted. We started by cutting out all the cancer

MjVkMjYwNTcuanBn.jpeg

The floors are available OEM from Porsche, but by the time they arrive from Germany and we cut them out and weld the OEM ones in we could have made three cars sets in house. First order of business is make a die for the Pullmax to match the oem floor profile.

OTM2OGYzY2UuanBn.jpeg

Panel is made and test fitted into the car so the cut profile can be determined. Here we just cleco it in place - Then mark the edges so we can cut and weld. Everything is **** welded here - nothing stacked. I know it is more time consuming, however the finished product is much better IMHO. Maybe someone has a better idea!

ZDBiMTEzNmEuanBn.jpeg

Pattern is transposed - ridges are made - spot weld holes are cut and weldable primer applied.

YWI3ZTI4N2UuanBn.jpeg

Once everything is cut and fitted again the panel is Tig fusion welded into place first - then the spot welds are addressed. If you can fit panels at this level with fusion welding then you are 100% an Olsen Spec fabricator! Nothing overly hard to do here - it is more of a precision thing and understanding how metal shapes and fits.

ZmE0NWM1MzIuanBn.jpeg

Final product shown from above. Off to paint to address the top surface rust and get everything undercoated and sprayed.

Like I said others do things far different than we do, and maybe we do it wrong, but I like to think in our space we try to set the bar and standard for quality.

That brings up a good point though, what is quality? I feel like most of the world has no idea what TOP quality is as they never get a chance to experience it. I for one early on never knew what the best was until I either stumbled upon it, experienced it, or researched it.

I try to improve/refine quality, culture, systems and process’s every single day. If I don’t, someone else is, and that is the scariest part of being a business owner. The fear that someone out there is going to out hustle you, surpass you, and set the bar so high you have no idea how to catch up to them. That fear that that person is out there outsmarting me pushes me every single day to improve.
 

WoodsTruck

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Jan 12, 2013
Messages
1,019
Quick question from an observation.
With your high pressure deadlines, OCD and use of zip-ties on fasteners, why do I see brakes cables on the floor under cars in the paint shop? To me this is a potential for damage that will have to be addressed when the car comes back that should be unnecessary if a zip-tie was sacrificed when the parts were removed (read time delay).
 

BORING HOP YARD

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Jan 13, 2007
Messages
1,098
Location
Boring Oregon
It's easy to see the level of quality you are striving for, is shows in all your work.
I just wanted to help your team with my comments about the washers.
As far as forgetting more than you could learn, you're giving me way too much credit.
I adapted "CQI" continuous quality improvement because it works for me, I believe you should always raise the bar, not lower it when you're talking Quality.
I start my typical day by coming here to The Garage Journal and having my morning coffee and breakfast then out to my shop for 6 - 8 hrs. of work. I'm currently building a 72 C10 SWB for my wife. It's a ground up build with lots of upgrades, currently building a 6.0 LS motor for the truck.

The Garage Journal is such a nice start to my day.
Thanks to everyone that contributes.


(You know what my favorite thing in the world is? Just when you think you have “made it”, meaning you have some knowledge and are proving your worth etc, along comes a guy like @BORING HOP YARD who has obviously forgotten more than I could ever learn. he makes an awesome comment, drops the mike, and returns into the sunset till the next time.)
 

zmotorsports

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Joined
Oct 20, 2009
Messages
21,312
Location
Northern Utah
I don’t want you guys to feel alone, guilty as charged :sad:

Heck I might even mend my ways and show the ugly side moving forwards.


But I’ll tell y’all one thing. I might give in on this. But me and my torque wrenches will NEVER give up ft lbs

IMG_0501.jpeg

Lbs ft my ***.

I say give me ft lbs or give me death 🇺🇸

Cam, I understand your position. My understanding and usage is as follows: Foot/Pounds (ft/lbs.) is the unit of measurement or terminology I use when discussing the torque of a fastener. Pound/Feet (lb/ft.) is the terminology I use when discussing the output of an engine or motor. For some reason my mentor got me hooked on those differences 36+ years ago and they have stuck with me all this time.

Right, wrong or indifferent, when speaking in terms of fastener torque or engine output, those are the vernacular that I utilize.


You know what my favorite thing in the world is? Just when you think you have “made it”, meaning you have some knowledge and are proving your worth etc, along comes a guy like @BORING HOP YARD who has obviously forgotten more than I could ever learn. he makes an awesome comment, drops the mike, and returns into the sunset till the next time.

Love that. Literally how I have leaned everything in life. Someone Nudges you in a direction of new knowledge and gives you a reason to improve your craft.

Stay humble, stay hungry, and keep an open mind and the sky is the limit!

Thank you sir, I needed that today.

Completely agree Tim. When we think we know everything and close our minds to learning anything new, we are done, period.

Another reason I love this forum. I have not found anywhere else that brings such a wide and diverse range of backgrounds together in one place and most everyone here wants to learn and improve their skillset. For that I am grateful for everyone who contributes to these discussions.


YWI3ZTI4N2UuanBn.jpeg

Once everything is cut and fitted again the panel is Tig fusion welded into place first - then the spot welds are addressed. If you can fit panels at this level with fusion welding then you are 100% an Olsen Spec fabricator! Nothing overly hard to do here - it is more of a precision thing and understanding how metal shapes and fits.



Like I said others do things far different than we do, and maybe we do it wrong, but I like to think in our space we try to set the bar and standard for quality.

That brings up a good point though, what is quality? I feel like most of the world has no idea what TOP quality is as they never get a chance to experience it. I for one early on never knew what the best was until I either stumbled upon it, experienced it, or researched it.

I try to improve/refine quality, culture, systems and process’s every single day.
If I don’t, someone else is, and that is the scariest part of being a business owner. The fear that someone out there is going to out hustle you, surpass you, and set the bar so high you have no idea how to catch up to them. That fear that that person is out there outsmarting me pushes me every single day to improve.


Tim, I completely agree with everything you said, especially the highlighted segments and if I could make a few comments based on my own experiences.

I learned a long time ago that overlaying sheet metal during panel replacements was not the right way to do it. Not because I was shown incorrectly, or correctly as I wasn't really shown either. I picked up paint and body work by trial and error. I learned the hard way. I was building my wife a new car, well new to us anyways. This was back in 1990, when I bought the wife a wrecked 1989 Ford Thunderbird (yes Justin @rattle_snake I owned a Ford, several in fact ;) ) I was replacing the left rear quarter panel and if you remember, those were the years when flowing sail panels were first arriving on scene and definitive body line breaks were fading away. I also purchased a donor car for the necessary body panels and as I was grafting the replacement quarter panel onto the car, I stepped or hemmed the edge. Not knowing, I figured it would be easier to weld having a trough to lay the weld down into vs. blowing holes in the panels trying to **** the panels. Also, this is when my welding skill was in its infancy and it was later I decided I really needed to up my game if I were going to play.

The wife wanted her new car black, no other color was considered. I had rebuilt a few vehicles by this time and felt I had this body work thing down. Little did I know I would fail and fail big time. I spent an enormous amount of time getting the panels flat because the color black as you know, shows any and every little flaw. The paint came out perfect, after cutting and buffing I was so pleased with myself that I thought I knew it all. About six months later when washing the car to go out on the town one night, I noticed a vertical line appearing in the paint. Not a crack or even anything that obvious to probably most people, but I noticed it and was hell bent on trying to figure out what it was. Also keep in mind that this was long before the internet and Google searches, so I was dumbfounded at what I was seeing.

That faint line remained there until I sold the car several years later. Never got any worse nor went away, it was just barely visible and only in certain lighting, but it drove me nuts. As I was beginning to build my first street rod, our 1940 Chev Coupe, and was finishing up the chassis and starting on the body, I had been reading all of the high end builds in magazines such as Street Rodder, Rod & Custom, American Rodder, etc. and was seeing a pattern, every one of these high end builds had butted panels, nothing stepped or hemmed over. :headscrat

During one of my PPG paint seminars that I was attending I got to talking to a few other attendees who owned local body shops. Now most of these guy's focus was on quick in/out insurance jobs, but I did meet a couple of guys who were more into the restoration or street rod scene vs. high production insurance work and we got to talking about techniques we were using and the topic of metal finishing at butted panels came up. This was of specific interest to me as I wanted to learn to do it the way the "professionals" did it.

Upon more conversations with one of these gentleman months after the seminar ended as we continued a working relationship to bounce ideas off of each other, one day I stopped by his shop and we continued the **** vs. stepped seam conversation. It was then that it hit me while we were discussing hammer-welding the seam and how much harder it was to hammer out a MIG weld vs. a TIG weld. First, I realized I needed a TIG welder and secondly it hit me, that hard weld PLUS the double layer is the issue. NOT only because of the initial metal finishing step, but that seam is also going to expand and contract at different rates being multi-layer. :unsure: THAT is when the lightbulb came on about the visible seam on the wife's Thunderbird several years earlier.

That is also when I discovered I didn't know everything and if I really wanted to be the best, I had to continue to learn from the best and not be afraid to fail because then it allowed for more learning to take place. I also noticed that is when my mindset changed and I really began to have my skillset explode. I was experimenting with various techniques and behaviors in so many other aspects of my field that I felt my knowledge level jump and more importantly, my thirst for this knowledge became unsatiable. I simply couldn't learn enough to satisfy my craving.

This set my own bar for what I wanted my workmanship and skillset to be, and to be honest, I don't think I've ever reached it yet. I simply cannot achieve the level that I want because my level keeps changing. The more I learn and the better I become, simply continues to raise the bar to a new level.

I think that is what you were trying to state above Tim. That most people don't know what top quality is because they have either never been exposed to it, OR they have never challenged themselves enough to strive for it. For some people good is good enough. For many of us, good is never good enough nor something to strive for as we strive for a much higher standard.

Sorry to go off on a tangent, but those comments above really brought back some moments for me from decades ago that I feel helped to define the work I wanted to perform and the standards I wanted to hold for myself. That being said, please don't take this as bragging because even as far as I feel I have come, I don't think I am even in your ballpark of skills and talent. I just know I am better today than I was several decades ago and it bothers me when I see people who are not progressing and have the good enough is good enough attitude.
 

scooby074

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Joined
Oct 26, 2008
Messages
5,229
Location
Nova Scotia
Regarding the Puerto Rico 964 with the rotted floors - Figured I would share that process before I forget. We get a fair amount of inquiries on our metal repair etc. The questions that we do get show just how (how would I say it without saying it) others in our space operate. Rather from lack of skill, lack of proper equipment, or lack of accountability to do it the right way. The most common questions are: 1. What kits do you use (none we make everything from scratch), 2. What sunroof delete panels are you using (none they are all trash), 3. Do you guys know how to properly repair metal (that I guess is subjective to the end users analysis of our process as i like to think we do have some idea as to how to do it right)

OGJkODU5YWUuanBn.jpeg
YmM4ZmU4MTQuanBn.jpeg

Both drivers and passengers side were rotted. We started by cutting out all the cancer

MjVkMjYwNTcuanBn.jpeg

The floors are available OEM from Porsche, but by the time they arrive from Germany and we cut them out and weld the OEM ones in we could have made three cars sets in house. First order of business is make a die for the Pullmax to match the oem floor profile.

OTM2OGYzY2UuanBn.jpeg

Panel is made and test fitted into the car so the cut profile can be determined. Here we just cleco it in place - Then mark the edges so we can cut and weld. Everything is **** welded here - nothing stacked. I know it is more time consuming, however the finished product is much better IMHO. Maybe someone has a better idea!

ZDBiMTEzNmEuanBn.jpeg

Pattern is transposed - ridges are made - spot weld holes are cut and weldable primer applied.

YWI3ZTI4N2UuanBn.jpeg

Once everything is cut and fitted again the panel is Tig fusion welded into place first - then the spot welds are addressed. If you can fit panels at this level with fusion welding then you are 100% an Olsen Spec fabricator! Nothing overly hard to do here - it is more of a precision thing and understanding how metal shapes and fits.

ZmE0NWM1MzIuanBn.jpeg

Final product shown from above. Off to paint to address the top surface rust and get everything undercoated and sprayed.

Like I said others do things far different than we do, and maybe we do it wrong, but I like to think in our space we try to set the bar and standard for quality.

That brings up a good point though, what is quality? I feel like most of the world has no idea what TOP quality is as they never get a chance to experience it. I for one early on never knew what the best was until I either stumbled upon it, experienced it, or researched it.

I try to improve/refine quality, culture, systems and process’s every single day. If I don’t, someone else is, and that is the scariest part of being a business owner. The fear that someone out there is going to out hustle you, surpass you, and set the bar so high you have no idea how to catch up to them. That fear that that person is out there outsmarting me pushes me every single day to improve.

Pullmax. So nice, such a time saver
 
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olsenmotorsports

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Apr 13, 2013
Messages
743
Location
Chicago, IL
Carrying on with the engine rebuild

IMG_3853.jpeg

Filing piston rings. FML I hate doing these. It is one of those mindless jobs that I do not have the patience for. No choice but to do it though.

IMG_3854.jpeg

Gaps set to the low scale of tolerance - squared off nicely.

IMG_3880.jpeg

Pistons compressed down to fit into cylinders. Just a small amount of oil on the rings - less is more here, I have seen guys basically dip them in oil and put them in dripping - big no no as they will take forever to seat!

IMG_3856.jpeg

Then it is on to the case halves to get everything sealed up. Once again less is more here. Just a small film is all you need.

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Good to go and ready for the top half of the case - I always like to take a second and do a discount double check to make sure I didn’t miss anything. Now is for sure the time to do that.

IMG_3859.jpeg

Here is the KEY IMHO. I leave the case sitting up on the shuffle pins - anaerobic starts to harden almost immediately once it loses oxygen and pressure is introduced. (Probably a wayyyyy better explanation but thats all I have lol) There is still a fair amount of work to do with case through bolts etc (maybe 5-7 minutes till you can start the torque process). Leaving it in this state while I put case bolts in is key.

IMG_3861.jpeg

13 case bolts with o rings on each side have to go together before you slam the case halves home.

IMG_3864.jpeg

Just about ready to slam it and torque it. Star pattern out the center case bolts to 35nm and then I use the gun clutched to 9 to seat the 17 outer m8 studs

Damn GJ only allows 10 photos stand by!
 

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olsenmotorsports

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Final assembly of the case….

IMG_3875.jpeg

I was LOL’ing on these outer studs. It was the first time ever building an engine the right way! What I mean by that is all my washers were the right orientation! Thank you @BORING HOP YARD ❤️. Appreciate you sir!

IMG_3868.jpeg

That is about the perfect amount of squish - anything more than that you are just wasting money. We use Wurth DOS flange sealant and at $80 a 4oz bottle its pricey stuff!


IMG_3878.jpeg

Next up circlips. Who loves them as much as me? (Said no mechanic ever lets just leave it at that.

IMG_3881.jpeg

I needed to check deck height. I have run as little as 1.1mm but I like to stay closer to 1.5 on higher revving stuff.

IMG_3884.jpeg

Dialed right in at 1.5. Will still check clearance of course but this should be no issues as I am only running a soft cam in this one for lots of torque.

IMG_3886.jpeg
Piston’s all final assembled, wrist pins all oriented the correct way - and all the gaskets on the respective jugs.

IMG_3890.jpeg

Assembly time. No secret sauce here. Just patience with circlips. I have seen people get all crazy with Saran Wrap over the jugs etc. TBH I just send it. Never lost a clip, and even if you did the inside of that engine is wide open you will find it! No time to waste


IMG_3889.jpeg

All set and ready for final assembly in the morning!

Thanks for following along!
 
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olsenmotorsports

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Messages
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Quick question from an observation.
With your high pressure deadlines, OCD and use of zip-ties on fasteners, why do I see brakes cables on the floor under cars in the paint shop? To me this is a potential for damage that will have to be addressed when the car comes back that should be unnecessary if a zip-tie was sacrificed when the parts were removed (read time delay).

Great question and thank you for noticing. E brake cables are not something that we save - we probably forgot to remove them and thank you for catching that!

It's easy to see the level of quality you are striving for, is shows in all your work.
I just wanted to help your team with my comments about the washers.
As far as forgetting more than you could learn, you're giving me way too much credit.
I adapted "CQI" continuous quality improvement because it works for me, I believe you should always raise the bar, not lower it when you're talking Quality.
I start my typical day by coming here to The Garage Journal and having my morning coffee and breakfast then out to my shop for 6 - 8 hrs. of work. I'm currently building a 72 C10 SWB for my wife. It's a ground up build with lots of upgrades, currently building a 6.0 LS motor for the truck.

The Garage Journal is such a nice start to my day.
Thanks to everyone that contributes.


(You know what my favorite thing in the world is? Just when you think you have “made it”, meaning you have some knowledge and are proving your worth etc, along comes a guy like @BORING HOP YARD who has obviously forgotten more than I could ever learn. he makes an awesome comment, drops the mike, and returns into the sunset till the next time.)

Love it and I am super grateful for your’s and everyone else’s comments. Engagement and the ability to learn from everyone is really the only reason to be here! Knowledge passed down and along is also seeming to be a lost art nowadays as well!


Pullmax. So nice, such a time saver

Game changer. The Power hammer has a rigid mode, it works ok, but that pullmax is another level of awesomeness. Grateful to have it. IIRC they are not available anymore correct?
 
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olsenmotorsports

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Joined
Apr 13, 2013
Messages
743
Location
Chicago, IL
Cam, I understand your position. My understanding and usage is as follows: Foot/Pounds (ft/lbs.) is the unit of measurement or terminology I use when discussing the torque of a fastener. Pound/Feet (lb/ft.) is the terminology I use when discussing the output of an engine or motor. For some reason my mentor got me hooked on those differences 36+ years ago and they have stuck with me all this time.

Right, wrong or indifferent, when speaking in terms of fastener torque or engine output, those are the vernacular that I utilize.




Completely agree Tim. When we think we know everything and close our minds to learning anything new, we are done, period.

Another reason I love this forum. I have not found anywhere else that brings such a wide and diverse range of backgrounds together in one place and most everyone here wants to learn and improve their skillset. For that I am grateful for everyone who contributes to these discussions.





Tim, I completely agree with everything you said, especially the highlighted segments and if I could make a few comments based on my own experiences.

I learned a long time ago that overlaying sheet metal during panel replacements was not the right way to do it. Not because I was shown incorrectly, or correctly as I wasn't really shown either. I picked up paint and body work by trial and error. I learned the hard way. I was building my wife a new car, well new to us anyways. This was back in 1990, when I bought the wife a wrecked 1989 Ford Thunderbird (yes Justin @rattle_snake I owned a Ford, several in fact ;) ) I was replacing the left rear quarter panel and if you remember, those were the years when flowing sail panels were first arriving on scene and definitive body line breaks were fading away. I also purchased a donor car for the necessary body panels and as I was grafting the replacement quarter panel onto the car, I stepped or hemmed the edge. Not knowing, I figured it would be easier to weld having a trough to lay the weld down into vs. blowing holes in the panels trying to **** the panels. Also, this is when my welding skill was in its infancy and it was later I decided I really needed to up my game if I were going to play.

The wife wanted her new car black, no other color was considered. I had rebuilt a few vehicles by this time and felt I had this body work thing down. Little did I know I would fail and fail big time. I spent an enormous amount of time getting the panels flat because the color black as you know, shows any and every little flaw. The paint came out perfect, after cutting and buffing I was so pleased with myself that I thought I knew it all. About six months later when washing the car to go out on the town one night, I noticed a vertical line appearing in the paint. Not a crack or even anything that obvious to probably most people, but I noticed it and was hell bent on trying to figure out what it was. Also keep in mind that this was long before the internet and Google searches, so I was dumbfounded at what I was seeing.

That faint line remained there until I sold the car several years later. Never got any worse nor went away, it was just barely visible and only in certain lighting, but it drove me nuts. As I was beginning to build my first street rod, our 1940 Chev Coupe, and was finishing up the chassis and starting on the body, I had been reading all of the high end builds in magazines such as Street Rodder, Rod & Custom, American Rodder, etc. and was seeing a pattern, every one of these high end builds had butted panels, nothing stepped or hemmed over. :headscrat

During one of my PPG paint seminars that I was attending I got to talking to a few other attendees who owned local body shops. Now most of these guy's focus was on quick in/out insurance jobs, but I did meet a couple of guys who were more into the restoration or street rod scene vs. high production insurance work and we got to talking about techniques we were using and the topic of metal finishing at butted panels came up. This was of specific interest to me as I wanted to learn to do it the way the "professionals" did it.

Upon more conversations with one of these gentleman months after the seminar ended as we continued a working relationship to bounce ideas off of each other, one day I stopped by his shop and we continued the **** vs. stepped seam conversation. It was then that it hit me while we were discussing hammer-welding the seam and how much harder it was to hammer out a MIG weld vs. a TIG weld. First, I realized I needed a TIG welder and secondly it hit me, that hard weld PLUS the double layer is the issue. NOT only because of the initial metal finishing step, but that seam is also going to expand and contract at different rates being multi-layer. :unsure: THAT is when the lightbulb came on about the visible seam on the wife's Thunderbird several years earlier.

That is also when I discovered I didn't know everything and if I really wanted to be the best, I had to continue to learn from the best and not be afraid to fail because then it allowed for more learning to take place. I also noticed that is when my mindset changed and I really began to have my skillset explode. I was experimenting with various techniques and behaviors in so many other aspects of my field that I felt my knowledge level jump and more importantly, my thirst for this knowledge became unsatiable. I simply couldn't learn enough to satisfy my craving.

This set my own bar for what I wanted my workmanship and skillset to be, and to be honest, I don't think I've ever reached it yet. I simply cannot achieve the level that I want because my level keeps changing. The more I learn and the better I become, simply continues to raise the bar to a new level.

I think that is what you were trying to state above Tim. That most people don't know what top quality is because they have either never been exposed to it, OR they have never challenged themselves enough to strive for it. For some people good is good enough. For many of us, good is never good enough nor something to strive for as we strive for a much higher standard.

Sorry to go off on a tangent, but those comments above really brought back some moments for me from decades ago that I feel helped to define the work I wanted to perform and the standards I wanted to hold for myself. That being said, please don't take this as bragging because even as far as I feel I have come, I don't think I am even in your ballpark of skills and talent. I just know I am better today than I was several decades ago and it bothers me when I see people who are not progressing and have the good enough is good enough attitude.

Couldn’t have said it better bud. It ***** for me as I am not a smart or intelligent dude. So I have to work much much harder at things that come natural to say a guy like you.

It Is the mamba mentality.
 

jake28

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I was musing over some of the things folks have shared in this thread. An idea has started to crystallize that I couldn’t put words to until this evening: the notion of “compounding error.” I’ve always thought of compounding in terms of investment, and as a growing asset, rather than a liability.

Lately I’ve been doing a lot of trim carpentry and wrapping up a barn project. My making background is in furniture, which, unless it’s a built-in cabinet, for the most part is free standing and exists in isolation. Trim carpentry relies on fitting a built environment that is rarely square, flush, or true. I recently read a fantastic article that explained poor finish quality as the result of compounding error from measurement, to marking, to cutting. The explanation calling out the individual basic steps that are so easy to overlook or take for granted, their relationship to one another, and the ever-increasing consequences of a mistake in one step to the next flipped a mental switch for me.

It helped me better understand the processes, obsession, and insight that @olsenmotorsports has shared in this thread and why it’s so compelling. I wanted to write off the time-motion studies and similar as the fetish if an ****-retentive maniac. I’ve started to appreciate that the micromanagement and detail isn’t so much in pursuit of making the next air-cooled rolling art “right”, as it is finding and preventing the ten thousand mis-steps, accidents, oversights and errors that would prevent a car from ever reaching “Olsen Spec.”

@olsenmotorsports since you mentioned eventual retirement, you’ve no doubt already started, but I’d encourage you to start codifying your processes into something you can bundle, and sell. It’s valuable, albeit niche, IP.
 

scooby074

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Game changer. The Power hammer has a rigid mode, it works ok, but that pullmax is another level of awesomeness. Grateful to have it. IIRC they are not available anymore correct?

Yup. Pullmax Europe (swiss?) and USA both are out of business from what I understand. Years ago, a local oldtimer sheetmetal guy went out of business (retired), big pan brakes, shears, rolls, rotary machine etc, all the typical stuff for ductwork etc, but also a Pullmax and other power tools . I wasnt in a place to buy anything but wish I was! That was before the "Boyd Coddington and Jesse James" TV days that drove the prices of sheet metal stuff through the roof.
 

bugnut

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Like @BORING HOP YARD I usually kick off the day with coffee and GJ. This is truly a shop for the open minded and learning capable.

All Day every day--summed up well Mike!


Completely agree Tim. When we think we know everything and close our minds to learning anything new, we are done, period.

Another reason I love this forum. I have not found anywhere else that brings such a wide and diverse range of backgrounds together in one place and most everyone here wants to learn and improve their skillset. For that I am grateful for everyone who contributes to these discussions.
 
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olsenmotorsports

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I was musing over some of the things folks have shared in this thread. An idea has started to crystallize that I couldn’t put words to until this evening: the notion of “compounding error.” I’ve always thought of compounding in terms of investment, and as a growing asset, rather than a liability.

Lately I’ve been doing a lot of trim carpentry and wrapping up a barn project. My making background is in furniture, which, unless it’s a built-in cabinet, for the most part is free standing and exists in isolation. Trim carpentry relies on fitting a built environment that is rarely square, flush, or true. I recently read a fantastic article that explained poor finish quality as the result of compounding error from measurement, to marking, to cutting. The explanation calling out the individual basic steps that are so easy to overlook or take for granted, their relationship to one another, and the ever-increasing consequences of a mistake in one step to the next flipped a mental switch for me.

It helped me better understand the processes, obsession, and insight that @olsenmotorsports has shared in this thread and why it’s so compelling. I wanted to write off the time-motion studies and similar as the fetish if an ****-retentive maniac. I’ve started to appreciate that the micromanagement and detail isn’t so much in pursuit of making the next air-cooled rolling art “right”, as it is finding and preventing the ten thousand mis-steps, accidents, oversights and errors that would prevent a car from ever reaching “Olsen Spec.”

@olsenmotorsports since you mentioned eventual retirement, you’ve no doubt already started, but I’d encourage you to start codifying your processes into something you can bundle, and sell. It’s valuable, albeit niche, IP.

You pretty much hit it on the head. Compounding errors is something I am well aware of and fight that **** show every day (or try to anyways). No matter how much you prepare there is the human factor, and it is what it is. We have what we call 20 second timeouts every hour, it is a quick leadership huddle to identify those errors and try and get in front of them. When you sell units of time the biggest mistake you can make is waiting to long to pivot, and not having the pivot ready is even worse. Ask me how I know?

There really isn’t an IP in my space - I mean you cannot consider systems and process’s IP unless you look at it at a macro level. The value in Olsen is two fold, first is our marketing (I hold that very close, but it is all done in house), The other side of the value is the PNL. That is a direct result of the process and it is pretty spelled out here in this thread. The recipe is there, lots of my peers ask me why do you put yourself out there? Tell everyone how you do it? The answer to that is pretty simple for me, first reason is for marketing, brand awareness creates value and the multiple. The second reason is I am not sure that people understand how high of a level you have to compete at to achieve what we have, as a PACKAGE. A perfect one. Our reviews, our marketing, our PNL everything. It takes a lot of effort if you want to be considered in the running as the best, I do what others wont, to achieve what others won’t.

Case in point, there is a well known Utah based diesel workshop, got a fantastic outreach online - the optics are GREAT - read the yelp reviews. Nothing against them at all. They do their thing and good for them! But if that was me I would fire everyone, start over, and re strategize.

One of the perils of money and “fame” is you can afford to be dramatic. That is dangerous. The other peril is getting too big to fail. What I mean is the outreach is so wide, and the phone rings off the hook you become so busy that you really don’t have to compete that high on quality, customer service etc, just on to the next one. The complete reputation becomes harder to uphold (everything looks good on the internet like the Utah business). Success is dangerous, and must be handled with care and calculation. I understand that THIS is the value in my business and I work my *** off every single day to keep the online reputation consistent with the customer experience.

It is the Hermes, Four Seasons strategy. That is the value. Most people have NO IDEA how to execute that. They blow up, become famous, don’t have a strategy prepared for that, and it all comes crashing down. Orange County Choppers is a great example of that.
 
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Scuderia-F1

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You pretty much hit it on the head. Compounding errors is something I am well aware of and fight that **** show every day (or try to anyways). No matter how much you prepare there is the human factor, and it is what it is. We have what we call 20 second timeouts every hour, it is a quick leadership huddle to identify those errors and try and get in front of them. When you sell units of time the biggest mistake you can make is waiting to long to pivot, and not having the pivot ready is even worse. Ask me how I know?

There really isn’t an IP in my space - I mean you cannot consider systems and process’s IP unless you look at it at a macro level. The value in Olsen is two fold, first is our marketing (I hold that very close, but it is all done in house), The other side of the value is the PNL. That is a direct result of the process and it is pretty spelled out here in this thread. The recipe is there, lots of my peers ask me why do you put yourself out there? Tell everyone how you do it? The answer to that is pretty simple for me, first reason is for marketing, brand awareness creates value and the multiple. The second reason is I am not sure that people understand how high of a level you have to compete at to achieve what we have, as a PACKAGE. A perfect one. Our reviews, our marketing, our PNL everything. It takes a lot of effort if you want to be considered in the running as the best, I do what others wont, to achieve what others won’t.

Case in point, there is a well known Utah based diesel workshop, got a fantastic outreach online - the optics are GREAT - read the yelp reviews. Nothing against them at all. They do their thing and good for them! But if that was me I would fire everyone, start over, and re strategize.

One of the perils of money and “fame” is you can afford to be dramatic. That is dangerous. The other peril is getting too big to fail. What I mean is the outreach is so wide, and the phone rings off the hook you become so busy that you really don’t have to compete that high on quality, customer service etc, just on to the next one. The complete reputation becomes harder to uphold (everything looks good on the internet like the Utah business). Success is dangerous, and must be handled with care and calculation. I understand that THIS is the value in my business and I work my *** off every single day to keep the online reputation consistent with the customer experience.

It is the Hermes, Four Seasons strategy. That is the value. Most people have NO IDEA how to execute that. They blow up, become famous, don’t have a strategy prepared for that, and it all comes crashing down. Orange County Choppers is a great example of that.
Dude, to have a talk with you, would be pretty effing enlightening. 👏🏼👏🏼👏🏼👏🏼
 

LXCam

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Tim I was wondering something. What sold you on utilizing Wurth DOS flange sealant. Close to 20yrs ago I had some involvement with Steve Saleen's Hemi business after he was tossed out of Saleen. I got to know the head of his development department Billy Tally who introduced me to Loctite 518. That's been my go too ever since, hell I luv that stuff so much I even brush my teeth with it from time to time :badteeth:

But seriously I used to do a ton of blower builds and never had an issue but like yourself I'm always up for a better product.

Thanks, Cam
 

zmotorsports

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Tim I was wondering something. What sold you on utilizing Wurth DOS flange sealant. Close to 20yrs ago I had some involvement with Steve Saleen's Hemi business after he was tossed out of Saleen. I got to know the head of his development department Billy Tally who introduced me to Loctite 518. That's been my go too ever since, hell I luv that stuff so much I even brush my teeth with it from time to time :badteeth:

But seriously I used to do a ton of blower builds and never had an issue but like yourself I'm always up for a better product.

Thanks, Cam

Good question Cam. Loctite 518 has been my "go-to" anaerobic sealant for many years as well. I think I just showed using it when I assembled the long side axle housing on my 2006 2500HD a few weeks back. I have never had an issue with it and it is readily available. I was curious to what Tim was using as I was browsing the pictures, then I saw he mentioned the Wurth and wondered what makes it better, like you I'm just always trying to learn. However, after my latest chemical shelf purge, I have found I really need to stop going down that rabbit hole. :ROFLMAO:
 

gregs

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Its pretty clear that "Olsen Spec" is the "brand" you have created and are refining. I can see the difference between a car being resold and listed as being "Olsen Spec" as the difference in price and quality. All of the marketing and showing the process it goes thru definitely adds credibility to the process and helps to differentiate you from other shops. And like any other business it does take time to reach the top spot, but also brings along the problems you elude to about how to handle things once you get there. Everything you have posted so far has been amazing to see and understand what and how you are building.

My "dream" car since I have been a kid is a late 60's early 70's 911. The more basic of cars, no turbo, no whale tale, etc. Unfortunately I have been priced out of the market and it seems like they are harder to come by. My state of mind with these type of purchases have always been to find one that is a "deal" because it needs repair or restoration. I also know that you can invest more into rebuilding one than what its market value may be. I keep looking and hopefully will come across one that speaks to me. Thanks for the thread!
 
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olsenmotorsports

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Its pretty clear that "Olsen Spec" is the "brand" you have created and are refining. I can see the difference between a car being resold and listed as being "Olsen Spec" as the difference in price and quality. All of the marketing and showing the process it goes thru definitely adds credibility to the process and helps to differentiate you from other shops. And like any other business it does take time to reach the top spot, but also brings along the problems you elude to about how to handle things once you get there. Everything you have posted so far has been amazing to see and understand what and how you are building.

My "dream" car since I have been a kid is a late 60's early 70's 911. The more basic of cars, no turbo, no whale tale, etc. Unfortunately I have been priced out of the market and it seems like they are harder to come by. My state of mind with these type of purchases have always been to find one that is a "deal" because it needs repair or restoration. I also know that you can invest more into rebuilding one than what its market value may be. I keep looking and hopefully will come across one that speaks to me. Thanks for the thread!
You are in luck actually as those F bodies are starting to drift down in price. I would be patient and the right vehicle will come along!

Appreciate the kind words!
 
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olsenmotorsports

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Tim I was wondering something. What sold you on utilizing Wurth DOS flange sealant. Close to 20yrs ago I had some involvement with Steve Saleen's Hemi business after he was tossed out of Saleen. I got to know the head of his development department Billy Tally who introduced me to Loctite 518. That's been my go too ever since, hell I luv that stuff so much I even brush my teeth with it from time to time :badteeth:

But seriously I used to do a ton of blower builds and never had an issue but like yourself I'm always up for a better product.

Thanks, Cam

Hey bro. Nothing wrong with the Henkel stuff IMO. If it works for you and you like it keep on using it.

Personally for me the Wurth stuff accomplishes two things. One is stupid, and that is that it is only commercially available. If it is on the shelf at autozone I feel like it isn't good enough. I know that is an uneducated and highly snobbish of me.

The second is the consistency of it is a little less watery, has a slightly higher ceiling on max temperature, and most importantly has a little longer cure time. For us when you are assembling an engine that little extra cure time gives you a tad more working time. Those are my personal reasons.

I use the orange on mating surfaces, and the green on gaskets.

I usually avoid these conversations like the plague as it seems to always end up like the engine oil conversation 😂 Ask ten different people you get ten different answers and everyone is right damnit!
 

LXCam

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Copy that Tim. And just for confirmation, I don’t buy my critical stuff from the local yocal been on the shelf since the invention of the dust. Been bit too many times. After I built McMaster’s data center when they went to automated tracking and picker system in Norwalk and learned their business model I happily pay the price of admission.

Tastes just like a fresh red apple I might add too
 
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olsenmotorsports

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Copy that Tim. And just for confirmation, I don’t buy my critical stuff from the local yocal been on the shelf since the invention of the dust. Been bit too many times. After I built McMaster’s data center when they went to automated tracking and picker system in Norwalk and learned their business model I happily pay the price of admission.

Tastes just like a fresh red apple I might add too
Mcmaster is a place I greatly admire. They aren’t too far from me (20 minutes from my house) so i have done will call on the weekends a few times when I needed something. First time I walked into the place my jaw dropped. Unreal.

I too am happy to happy to pay whatever they ask.
 
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olsenmotorsports

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Got the long block finished up today right on time. Camshafts are not arriving till Monday (our last working day of the year) so there is a small chance I can finish it completely but not counting on that.

IMG_3900.jpeg

Had a bit of snow fall overnight. Cam and I had a blast playing in it this morning. Little **** was zooming around like his *** was on fire. Should pull the security camera footage as it was hilarious. It is fun as I am usually in Florida during the winter and dont get to see it much anymore.

IMG_3932.jpeg

The rest of my plating showed up so in good shape and I have everything I need to finish. Some didn’t make the QC cut but we have a lot of this stuff in stock anyways.

IMG_3922.jpeg

Cylinder heads on and cam towers as well. We were shooting media today as well so I didn’t have a chance to grab a ton of photos.

Fun tip - I am sure most of you know but if you put the cam gear in the chain you can rotate the engine and the chains wont bind from the weight. Saves some aggravation there. Snow was falling off and on all day so the shop was slammed with cars that cannot be outside for fear of them getting salt on them.

IMG_3928.jpeg
Bank two all wrapped up as well.

IMG_3925.jpeg

That is as far as I could go on This one today. Once cams get in Monday it is a pretty quick wrap up as that process of cam timing etc goes pretty quick.
 
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olsenmotorsports

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Here is a fun one today. I remember back when the discussion of O-scopes and the uses we have for them came up.

Car came in for a PPI. Old 80’s car. Just didn’t have a lot of pep, didn’t show a ton of signs of a dead hole in it. But for grins we decided to do a quick health check

YTM4NmY3OTEuanBn.jpeg

This is what is called a relative compression test. Channel one (green) is a pick up off cylinder one spark plug wire. This helps identify the firing order on the compression test so you know what cylinder is one.

Each peak on channel two is a compression stroke in the firing order. Porsche is 1-6-2-4-3-5 (one is the green capture). What we are doing is measuring the amperage of the batter cable, and the peaks on channel two are the amperage draw from the starter on the compression stroke.

Cylinder one clearly shows less amps, and there is an also a pattern that develops on 5 and 6 although it isn't super consistent.

All this does for us is tell us that there is a problem and points us to the right cylinder. Basically saves a ton of time from compression checking each cylinder.

IMG_1343.jpeg

Next up we went to cylinder one and threw a pressure transducer in the plug hole. This is 720 degrees of crank rotation (one full rotation of cam) in between peaks. The first “Porcket” is the exhaust valve opening (dip into vacuum) and it is functioning as designed. The intake valve is supposed to be the second pocket but it is flat and not pulling vacuum. The seat is clearly bad on this cylinder head.

All that data from two simple tests is pretty incredible.
 

Scuderia-F1

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Says the guy with Formula 1 on his resume!
I’m still retarded (fully aware about the situation), it would be so interesting to just listen to your opinion about the Utah outfit for an example and to pick your brain about it.

To gain what little knowledge that I have, I’ve done lots of mistakes.
I’m not a bright man, I just refuse to be outworked.
The amount of time I spend on research/education is A LOT and constant.
I can spend endless hours just researching a simple thing as if there is a better hardware, shop supply or whatever.
I never get tired of honing my skillset or workshop in general.

Oh, it’s only historic (vintage in your terms) F1. Like V12 and turbo era, late model aluminium monocoque early era carbonfiber monocoque cars.
You know, MFI and early era EFI with suitcase sized ECU’s. 🤣

Seriously though, I truly respect a guy that haven’t had it ’easy’ but took the business side by the horns and wrangled it.
Doing all that and implementing your mindset by not saving money to make money. I do like that.
Especially now when washers are being used correctly. 😉
 

bugnut

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Pardon me Tim,

@Scuderia-F1 ALL Day, everyday.
I watch college football seeing the million dollar a year coaches do the same things over and over, guess watching tape doesn't make you smarter if you are blinded by your successes.
To gain what little knowledge that I have, I’ve done lots of mistakes.
I’m not a bright man, I just refuse to be outworked.
The amount of time I spend on research/education is A LOT and constant.
I can spend endless hours just researching a simple thing as if there is a better hardware, shop supply or whatever.
I never get tired of honing my skillset or workshop in general.

I view everything in retrospect, successes and failures, there is a lot to learn in both. I too refuse to be out worked or out educated.

Thanks
 

Trapps

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I was involved with youth baseball for many years, and I learned far more from ****** coaches and managers than I did from good ones. Sad analogy, but it is applicable to many things.

Excellence is the result of a process. For driven and motivated individuals (those who put in the effort), that process can look like this:
  • Failure > Experience > Improvement > Refinement > Success.
Big lessons happen early in the process. Many are satisfied after seeing that initial improvment and a significant gain. However, for many others, good enough is not. True excellence happens with refinement gained over time after the low hanging fruit is picked. It is those small subtle gains that add up over time which culminate into something very special.

We see examples all over GJ of people having the determination to strive for excellence; not just grabbing the low hanging fruit. It doesn't matter if you're rebuilding a 911 engine, repairing and repainting a motorcoach, or designing and fabricating a motorcycle frame.

I would often tell my players that practice was the most important part of the sport because you play the games how you practice. They had to invest (time, effort, repetition) to improve. To help them reach that mindset, I would tell them to consider every pitch, play or opportunity as if someone important to their baseball future was watching. It was good motivation for the kids who were seeking the next level.

They were also constantly reminded that talent is important, but work ethic, attention to detail and 'coachability' can make an average player stand out from the crowd.
  • Tim and his team are the players.
  • They are investing in the process.
  • Customers are the fans, the important ones watching.
In my mind, Olsen Spec is the output of a playoff calibre team working towards winning the world series.
:beer:
 
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olsenmotorsports

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I was involved with youth baseball for many years, and I learned far more from ****** coaches and managers than I did from good ones. Sad analogy, but it is applicable to many things.

Excellence is the result of a process. For driven and motivated individuals (those who put in the effort), that process can look like this:
  • Failure > Experience > Improvement > Refinement > Success.
Big lessons happen early in the process. Many are satisfied after seeing that initial improvment and a significant gain. However, for many others, good enough is not. True excellence happens with refinement gained over time after the low hanging fruit is picked. It is those small subtle gains that add up over time which culminate into something very special.

We see examples all over GJ of people having the determination to strive for excellence; not just grabbing the low hanging fruit. It doesn't matter if you're rebuilding a 911 engine, repairing and repainting a motorcoach, or designing and fabricating a motorcycle frame.

I would often tell my players that practice was the most important part of the sport because you play the games how you practice. They had to invest (time, effort, repetition) to improve. To help them reach that mindset, I would tell them to consider every pitch, play or opportunity as if someone important to their baseball future was watching. It was good motivation for the kids who were seeking the next level.

They were also constantly reminded that talent is important, but work ethic, attention to detail and 'coachability' can make an average player stand out from the crowd.
  • Tim and his team are the players.
  • They are investing in the process.
  • Customers are the fans, the important ones watching.
In my mind, Olsen Spec is the output of a playoff calibre team working towards winning the world series.
:beer:


Lots of wisdom here. I think what you are describing here is what I call shared fate and focus. Really powerful.

I try to run my corporation as close as I can to a professional sports team structure as I can.

I’m grateful that you think we are a playoff team! Wasn’t always that way!

True story. 2022 didn’t go as planned. Quality was down, we were lagging behind and losing customers. Was a tough year. People were not bought in and sharing the vision. (A lot of that was on me as I was in the middle of a pivot).

June 1st of 23 I termed 80% of the staff in one store, fired the entire staff at another one. The rest of the employees quickly bailed. I was left with one guy and myself as the only employees. I wanted to win a championship and no amount of coaching with my current team would get us there. Rebuild time!

This year we added 70% of TLR to our best year ever (‘22). The rebuild wasn’t fun but wow was it worth it!

Morale of that story is do not let anyone hold you back from accomplishment of a vision or dream.
 
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olsenmotorsports

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I’m still retarded (fully aware about the situation), it would be so interesting to just listen to your opinion about the Utah outfit for an example and to pick your brain about it.

To gain what little knowledge that I have, I’ve done lots of mistakes.
I’m not a bright man, I just refuse to be outworked.
The amount of time I spend on research/education is A LOT and constant.
I can spend endless hours just researching a simple thing as if there is a better hardware, shop supply or whatever.
I never get tired of honing my skillset or workshop in general.

Oh, it’s only historic (vintage in your terms) F1. Like V12 and turbo era, late model aluminium monocoque early era carbonfiber monocoque cars.
You know, MFI and early era EFI with suitcase sized ECU’s. 🤣

Seriously though, I truly respect a guy that haven’t had it ’easy’ but took the business side by the horns and wrangled it.
Doing all that and implementing your mindset by not saving money to make money. I do like that.
Especially now when washers are being used correctly. 😉

I love this. You’re basically me with a funny accent.

Now go surround yourself by a bunch of future hall of famers and get after it!

Pardon me Tim,

@Scuderia-F1 ALL Day, everyday.
I watch college football seeing the million dollar a year coaches do the same things over and over, guess watching tape doesn't make you smarter if you are blinded by your successes.


I view everything in retrospect, successes and failures, there is a lot to learn in both. I too refuse to be out worked or out educated.

Thanks

Nailed it! 100% true.

I will tell you what keeps me humble and hungry? Go back to where I used to live. Where I can from as a kid. Wow. The emotions that come back (none of them good).

It keeps me hungry as I am never going back. It also makes me realize if I can do THAT with nothing, imagine what I can do with experience and resources.

I feel retrospect is the most powerful tool in my brain. It really makes the problems of today seem minuscule?
 
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olsenmotorsports

Well-known member
Joined
Apr 13, 2013
Messages
743
Location
Chicago, IL
Update on the 993 cab

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Primer was applied on Wednesday and the team got on getting on! Sanded and body filler all sorted out. 4 guys are working on the project to meet our deadline.

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Got painted yesterday. Remember this car was black? We are changing it to leaf green.

Hoping to pick the car up January 9th so we can start reassembly. That’s a 3 week turnaround at paint and I am pretty happy about that.


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Meanwhile back at Olsen we are busy on that car doing sub assemblies. This car is a late 90’s car and by that time yellow zinc was getting replaced with white. The engine still stayed yellow as it was a lot of NOS/left over parts. So a bit of a mix match which puts more pressure on the sorting department. Kind of is what it is in those transition years.

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Quite the difference from last week!
 

Farmall450

Well-known member
Joined
Dec 23, 2011
Messages
13,354
Location
Marengo, Illinois
Here is a fun one today. I remember back when the discussion of O-scopes and the uses we have for them came up.

Car came in for a PPI. Old 80’s car. Just didn’t have a lot of pep, didn’t show a ton of signs of a dead hole in it. But for grins we decided to do a quick health check

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This is what is called a relative compression test. Channel one (green) is a pick up off cylinder one spark plug wire. This helps identify the firing order on the compression test so you know what cylinder is one.

Each peak on channel two is a compression stroke in the firing order. Porsche is 1-6-2-4-3-5 (one is the green capture). What we are doing is measuring the amperage of the batter cable, and the peaks on channel two are the amperage draw from the starter on the compression stroke.

Cylinder one clearly shows less amps, and there is an also a pattern that develops on 5 and 6 although it isn't super consistent.

All this does for us is tell us that there is a problem and points us to the right cylinder. Basically saves a ton of time from compression checking each cylinder.

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Next up we went to cylinder one and threw a pressure transducer in the plug hole. This is 720 degrees of crank rotation (one full rotation of cam) in between peaks. The first “Porcket” is the exhaust valve opening (dip into vacuum) and it is functioning as designed. The intake valve is supposed to be the second pocket but it is flat and not pulling vacuum. The seat is clearly bad on this cylinder head.

All that data from two simple tests is pretty incredible.
I'm a mechanical engineer by trade, but there's nothing more impressive to me than logical trouble shooting.
 
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olsenmotorsports

Well-known member
Joined
Apr 13, 2013
Messages
743
Location
Chicago, IL
Merry Christmas fellas.

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My day started at 3am as always with a coffee. I’ve got a personal vehicle project coming up so lots of research on new techniques that I will be trying out.

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Then on to some cooking. My stepson wanted a tomahawk. Said he would eat the whole thing if I made one. Well let’s go lol! Called my customer who owns a butcher shop and asked him to make me the biggest one lol.

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That’s 12’ of food!

I am super grateful to be able to provide for this family. They are Greek and the only ones I’ve got, luckily I married well. One of the few things in like that truly makes me happy is providing a good life for them. Zero point of “success” (I mean that relatively as everyone’s definition is different) if you cannot share it with people.

Merry Xmas everyone. Grateful.
 

Farmall450

Well-known member
Joined
Dec 23, 2011
Messages
13,354
Location
Marengo, Illinois
Seems to be more and more of a lost art these days no?
Yes, our service team complains constantly of "techs" calling in from the field with the customer concern (no clue the cause, corrective action, etc). The most annoying part is we have pretty good service manuals and pretty simple/at least consistent product. Not too many rocket appliances...
 
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olsenmotorsports

Well-known member
Joined
Apr 13, 2013
Messages
743
Location
Chicago, IL
Yes, our service team complains constantly of "techs" calling in from the field with the customer concern (no clue the cause, corrective action, etc). The most annoying part is we have pretty good service manuals and pretty simple/at least consistent product. Not too many rocket appliances...

We find that the current generation of inbound talent relies more on quick and easy problem solving rather than understanding the component first. For instance in the auto space we have what is called code set criteria (what a system looks for in order to throw a code) and then from there you devise a test plan.

The current generation seems to want to skip the research and go right to the "fix" (I.e the computer says the cam sensor etc). Sometimes that works, but if it doesn't the rabbit hole of the parts cannon is just stupid, and lengthy, rather than the 10 minutes it takes to properly diagnose.

The older stuff is much more simple, no can bus or networking etc. Just a switching system of loads and current flow. That seems to confuse them more but it is literally the easiest thing ever once you understand it.

I think the basic understanding is key to whatever diagnostic you are dealing with. That leads to focused diagnostics and eliminates a lot of problems. In our space there is a lot of "seen that before" when it comes to fixing things, however I do not allow it. The data never lies, sometimes your gut does though.

We integrated A.I. into our diagnostic process and that helps the young guys tremendously. Food for thought there.
 
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