Jack Rabbet Plane
The plane of the day is a jack rabbet skewed jack plane made by DA Schutte of Chillocothe, Ohio. If you find a bunch of old woodies, you are sure to find a skewed rabbet in the bunch. They were popular because they perform many tasks. They make great rabbets, dados, and even raised panels. They were used in boatbuilding, carriage building, timber framing, and even door panel making. This one is marked #2. Maybe there was one larger (!).
The first thing I did was check out the blade. It seemed inconsistent and close inspection showed a few nicks. I honed those out and tried again. Here are the test shavings. The mallet is for adjustment. Tap the toe to lower the blade. Tap the heel to back it out. Tap the wedge to keep it in place. Sounds tedious, but it is really quick and easy.
The first job was a dado. I cut two shoulders using a stairsaw. Then I clamped a woodscrew beside one of the saw kerfs to use as a batten. The plane rode against it and began making shavings.
Here is the finished dado.
My next challenge was to make a raised panel. I found a nice piece of pine and marked it.
Then I used an old Disston back saw to cut saw kerfs for the cross grain panel shoulders.
With the saw kerfs done, I cut two 1/8" grooves with my Stanley #45 combination plane.
I used a shoulder plane to cut a vee into the waste side of each cut. This vee cut protects the inside panel shoulder from the next plane.
I shaved down the end panel using the jack rabbet.
Here is the jack rabbet working down the side. Going with the grain makes nice shavings.
I did some close cleanup work with my #140 skew rabbet.
Panel making reminds us that woodworking involves solid geometry. As you draw the panels down, watch the intersection on the corner. The sides are equal when you see a diagonal line. Notice that this one is too far to the left. That means that the left side needs to be trimmed more.
Ahh. Now we are looking good.
So there is the jack rabbet plane in action. Making panels is pretty easy if you have the right tools. It takes practice, but the end result looks nice. It is also a nice display of handwork. Nobody will mistake your new project as something from Ikea.
It is time to go out there and make panels. Let the chips fly.
