Drill Press Cart - part 5 - drawer faces
I was able to get in some more work the past couple of nights. A few mistakes were made, but it's shop furniture so I'm not too butthurt. And a few things went well, too.
First task was edgebanding the top of the cart. Not necessary, but had some extra maple from HD so why not. I ripped it, cross cut it long, and marked out some biscuits for alignment:
Once again the home-brewed MFT proving its worth. With the old Paulk cart I still ran into situations I couldn't clamp easily. So far so good with this one.
Then I made corresponding biscuit cuts in the cart top:
I know they are somewhat controversial, but the biscuit joiner is FUN to use.
I glued and clamped the sides first:
Because I left the edgebanding long, I trimmed it up with the track saw. Instead of pre-crosscutting it to length, this way I didn't have to worry about aligning it perfectly during the glue up. Trim after.
Rinse and repeat for the front and back. I thought about mitering the corners, but decided to not make more work for myself and just overlap them.
One booboo I made was the rear piece I had to rabbet out the bottom to account for the cabinet backing panel sticking out (an earlier mistake I made). I forgot the rabbet would show on the side -- I should have had the sides overlap the back piece.
Second task was the false fronts on the drawers. I cut these from a single piece of ply for grain continuity, although I oriented it horizontally and it's a bit busy so I don't think it really comes across that well.
I use some washers to set the drawer spacing evenly.
And the same trick of inserting the screws so the points just protrude and then making an impression on the false front.
This time I didn't pre-drill the false fronts and clamped them tight so they didn't wander while sending the screws home:
Side note: I used Kreg pocket screws to attach the fronts. Sometimes Kreg screws can be useful outside of pocket screw applications. They have a nice, flat, wide head, and these particular ones have coarse thread for plywood.
It worked great.
Not really a mistake, but I would comment that I think the top would look better if it overhanged the drawers in the front like it does the sides.
From here... I'll probably have one more post with the finishing touches on this, and then back to my daughter's bed.
