Picking up where I left off - Router Buddies Mk2 - I had gotten the cabinet assemblies hung on the wall, re-assembled the prototype (aka #1) and got the slides and frame built for #2 before I ran out of parts and couldn't go any further. I needed 2 more sets of the Kreg router plate levelers, another pair of locking drawer slides for #3, and 2 more switches. This week everything was delivered but one of the switches and the locking slides which I found out on Friday were backordered (*****).
I had glued up two more tops last night in prep for today so all I needed to do was square them up, cut them to size, and machine the radii into the fronts.
I then mock up the top to figure out where I need to place the template for the router plates. Since I want all three to be the same, I use the first as a pattern and mark it the same on the second and third. I through-drill the corners with forstner bits so that the router has an easy place to plunge and it's less effort to change directions in the corners.
With the template in place, I make 2 passes with the router to prevent the surface from chipping and splintering when rough cutting the profile with the jigsaw.
Now a finish pass is all that's left to leave clean cut.
Now for the Kreg router plate levelers. Normally these are really easy to install. you just push them up from the bottom in each of the corners and screw them in place.
I can't in this case though. Because of the close quarters inside the cabinet, the cut-out is nearly the same time by the light weight frame I made to support the top which will force me to recess the leveling feet. To accomplish this I cut out a pattern of the feet and glued some guides so that I could easily locate in each of the corners.
A few passes with the router and the corners are prepped.
I was a little too perfect with the depth so I actually had to countersink the leveling feet so that the screws would sit flush.
Installed and ready to be attached to the frame.
The top will be attached by pocket screws through the frame.
With the levelers in place, a little pre-adjustment (guessing) makes final adjustments go a little faster.
After some tweaking, the plate sits in the hole nice and level. Took longer than it should have to get #2 to this point even though I already had the measurements and plan.
After getting the table assembled, I spent a little time getting the router plate module and systainers in place between the tables and swapped the tools out a few times to get an idea of how easy it will be. Now it's a breeze. Not sure if I'll feel the same way when I add dust collection. Last step was running the wires to the two switches so the tables are operational.
This picture gives a little perspective at how the stations will work. With both of them out at the same time, I have much more access to the full tables than I did with the old router buddies.
It didn't take me long to come up with a project to try them out on. During routing the plate opening in the second top I inadvertently nicked the side of the template with the router after my last cut. I've learned to fix these mistakes with CA glue.
You can apply a few drops in the cut out and the glue soaks in and then builds up to the point where you can smooth it out again.
then a little touchup and it's good as (or better than) new.
Table works extremely well. Plywood surface doesn't work very well but once this top is lamented, it'll be the sizzle. Now back to waiting on parts...